Modular Protection Panels for Container Treatment Machines
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Solution Overview
Problem
Existing protection systems for container treatment machines are mechanically complex, expensive, and not adaptable to modular machine configurations, requiring costly handmade adjustments with changes in machine layout.
Innovation Solution
A modular protection system with individual panel-support-guide-positioning-modules that integrate support, guide, and positioning functions, allowing easy reconfiguration by shifting modules along the base frame, and using pneumatic cylinder-piston assemblies with adjustable pressure settings for effortless panel movement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Extent of automation
If complex counterweights and mechanical balancing force transmissions are used to automate panel movement, then panel movement is automated, but device complexity and cost increase
Solution Approach 1:
The patent replaces complex mechanical balancing systems (counterweights and mechanical force transmissions) with a pneumatic system. A pneumatic cylinder with adjustable pressure provides the balancing force, substituting mechanical complexity with a simpler, more controllable pneumatic mechanism that can be easily adjusted and maintained.
Solution Approach 2:
The invention employs a pneumatic cylinder-piston assembly to provide the counterbalancing force for panel movement. The pneumatic system uses compressed air at adjustable pressure to create the necessary force, offering a cleaner, more flexible, and easier-to-control alternative to traditional mechanical balancing systems.
2Reliability
If fixed protection systems are used, then safety is ensured, but adaptability to modular machine configurations is reduced
Solution Approach 1:
The protection system is divided into multiple independent, interchangeable modules that can be individually positioned and configured. Each module can be independently adjusted along the machine's longitudinal axis, allowing the system to adapt to different modular machine configurations while maintaining continuous protection coverage through the segmented structure.
Solution Approach 2:
The protection system transitions from a fixed configuration to a dynamic, adjustable configuration. The modules can be moved along guide rails and positioned at different locations, allowing the system to adapt its structure to match changes in machine layout while maintaining safety functionality throughout the operating space.
3Ease of operation
If protection panels are made movable for maintenance access, then ease of operation is improved, but protection reliability may be compromised
Solution Approach 1:
The protection system uses segmented panels that can be independently moved or removed. This segmentation allows specific sections to be opened for maintenance access while other sections remain closed and protective, maintaining overall system reliability while providing necessary access points.
Solution Approach 2:
The system uses intermediate support structures and guide mechanisms that facilitate smooth panel movement while ensuring panels return to and remain securely in their protective positions. These intermediary elements mediate between the need for movement and the need for reliable protection.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables easy adaptation to varying machine layouts without manual adjustments, reduces complexity and cost, and ensures safe and efficient access during maintenance and operation.
Implementation Method 1
pneumatic cylinder-piston assemblies with adjustable pressure settings for effortless panel movement
Data Source
Figure 1~2
Figure 3
Figure 4A~4D
AI summary
A protection system (7) for container treatment machine comprises a support frame (8) with a base frame (9) extending in a longitudinal direction parallel to a treatment path of containers and at least one individual support member (10) connected to the base frame (9), at least one individual protection panel (11), at least one individual guide means (12) configured to define a movement path of the individual protection panel (11) between a closure position and an opening position, at least one auxiliary positioning means (13) configured to apply an auxiliary force to the individual protection panel (11), said auxiliary force acting in the direction of said movement path against the force of gravity of the individual protection panel (11), wherein the guide means (12) movably connect the individual protection panel (11) to the individual support member (10) and the auxiliary positioning means (13) is interposed between the protection panel (11) and the support member (10) such as to form at least one individual panel-support-guide-positioning-module (14) adapted to be connected to said base frame (9) in an adjustable position along said longitudinal direction thereof.