Modular Protective Grating With Interlocking Slats For Wall Openings

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Solution Overview

Problem

Existing safety grilles for wall openings require extensive assembly due to numerous loose parts and often need custom-made components, complicating installation and cable passage while maintaining a small cross-sectional area for cable feedthroughs.

Innovation Solution

A modular object protection grille design featuring plug-in slats and wall connection elements that can be easily assembled and adapted on-site, allowing for flexible installation and secure cable feedthroughs without a surrounding frame, using plug-in recesses and wall connection elements for secure fastening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If transverse pipes with threaded rods and multiple nuts are used to create safety grilles, then cable feedthrough capability is achieved, but assembly work increases significantly due to large number of loose parts

Engineering Contradiction:
Improvecable feedthrough capabilityVSAvoidnumber of loose parts
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate components (transverse pipes, threaded rods, nuts, and slats) into an integrated frame profile with built-in recesses. The frame profiles contain directly integrated cable access openings, eliminating the need for separate transverse pipes and threaded rod assemblies, thereby reducing the number of loose parts while maintaining cable feedthrough functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame profiles are designed as multi-functional elements that simultaneously provide structural support, cable access, and slat mounting functions. The recesses in the frame profiles serve multiple purposes: structural integration, cable routing channels, and mounting positions for slats, consolidating several functions into a single universal component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If frame profiles with multiple recesses are used to simplify assembly, then assembly work is reduced, but custom-made components are required due to special shape

Engineering Contradiction:
Improveassembly simplicityVSAvoidcustom manufacturing requirement
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The safety grille system is divided into modular frame profile segments that can be manufactured using standard extrusion or molding processes. Each frame profile contains standardized recesses that can be replicated across multiple units, allowing modular assembly without requiring entirely custom-made components for each specific installation.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If a surrounding frame is used to secure slats, then structural stability is improved, but adaptability to different installation conditions decreases

Engineering Contradiction:
Improvestructural stabilityVSAvoidflexibility in installation
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

Instead of a continuous surrounding frame, the patent uses segmented frame profiles with discrete recesses positioned at specific locations. This segmentation allows the grille to be adapted to different wall opening sizes and shapes while maintaining structural stability through strategically placed support points rather than a rigid continuous frame.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame profile design allows for flexible configuration where recesses can be positioned at different locations depending on installation requirements. The modular nature enables dynamic adaptation to various wall openings and cable routing needs while maintaining the necessary structural integrity through the interlocking slat and frame configuration.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3489449B1Protective grating for building for subsequent placement in wall openings
Publication Date: 2022.12.07 SOMMER FASSADENSYST STAHLBAU SICHERHEITSTECHN
  • EP3489449B1 patent drawingFigure 1
  • EP3489449B1 patent drawingFigure 2A~2C
  • EP3489449B1 patent drawingFigure 2D~3

AI summary

The present invention relates to a protective grille for retrofitting into wall openings, in particular for securing a residual cross-section of a wall opening with a cable penetration, comprising a first lamella (2), a second lamella (3) which is arranged in a common plane at an angle to the first lamella (2), wherein in an intersection area (4) the first lamella (2) has a first insertion recess (5) and the second lamella (3) has a second insertion recess (6) oriented opposite to the first insertion recess (5), so that the first and second lamellae (2, 3) can be inserted into one another, wherein a third insertion recess (7) is provided on at least one end section of each lamella (2, 3), and a wall connection element (8) which has a insertion section (9) that can be inserted into the third insertion recess (7) and a fastening section (10) that can be attached to a wall.wherein the plug-in section (9) is designed such that the lamellae (2, 3) can be positively locked to the wall.