Modular Passenger Service Units with Variable Spacers

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Solution Overview

Problem

Conventional Passenger Service Units (PSUs) in aircraft cabins are inflexible and uncomfortable due to their one-piece design, which forces passengers to share controls, leading to personal space invasion and interference, and cannot be optimally positioned for individual passenger use.

Innovation Solution

Modular passenger service unit assemblies with variable-length spacer components and modular service components, allowing for customizable positioning of individual PSU components directly overhead of each seat, including audio speakers, emergency oxygen systems, light units, and air flow diverters, to accommodate different seating arrangements and enhance passenger comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional one-piece PSUs are positioned overhead to service all passengers in a row, then all passengers can access the controls, but passengers must reach across other passengers causing personal space invasion and discomfort

Engineering Contradiction:
ImprovePSU positioning flexibilityVSAvoidPassenger comfort
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The conventional one-piece PSU is divided into multiple modular components, each capable of being independently positioned. This segmentation allows each module to be placed directly overhead of individual seats or groups of seats, eliminating the need for passengers to reach across others while maintaining service functionality.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If conventional PSUs are designed as one-piece units, then manufacturing and installation are simplified, but the design is inflexible and cannot accommodate different cabin arrangements

Engineering Contradiction:
ImprovePSU manufacturing simplicityVSAvoidCabin arrangement adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The PSU system is segmented into standardized modular components that can be manufactured independently and then assembled in various configurations. This maintains manufacturing efficiency through standardization while enabling adaptability through different assembly arrangements to suit various cabin layouts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular PSU components are designed with universal interfaces and standardized dimensions, allowing the same basic modules to serve multiple functions and be adapted to different cabin configurations. This universality enables flexibility in cabin arrangement without requiring custom-designed PSUs for each layout.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If conventional PSUs are positioned to be accessible by all passengers in a row, then service coverage is maximized, but reading lights and air flow encounter interference from adjacent passengers

Engineering Contradiction:
ImproveService coverageVSAvoidPassenger interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

Each modular PSU component is equipped with localized service functions (reading lights, air flow outlets) that are positioned and directed specifically for the benefit of passengers in that particular location. This local quality ensures that services are delivered where needed without interfering with adjacent passengers, as each module operates independently within its own spatial zone.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2857314B1Modular passenger service units and assemblies thereof
Publication Date: 2017.07.12 EMBRAER SA
  • EP2857314B1 patent drawingFigure 1
  • EP2857314B1 patent drawingFigure 2
  • EP2857314B1 patent drawingFigure 3

AI summary

Elongate passenger service unit (PSU) assemblies (10a, 10b) are comprised of a plurality of modular passenger service units (10-1), and a plurality of variable-length modular spacer units (10-3). The modular spacer units (10-3) are positioned between the modular passenger service units (10-1) in an end-to-end manner so as to provide a desired lengthwise array of the passenger service units along the PSU assembly (10a, 10b). Transport category vehicles, e.g., aircraft, may thus be provided with inboard and outboard PSU assemblies. The passenger seats may be arranged in a latitudinally side-by-side arrangement and/or may be arranged in a longitudinally staggered arrangement. By providing variable length modular spacer units (10-3), therefore, the individual passenger service units (10-1) may be arranged directly overhead of each passenger seat.