Modular Pump Manifold Assembly With Pivoting Cranes
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Solution Overview
Problem
Pump manifolds are expensive, complex, heavy, difficult to transport, and challenging to install and maintain, requiring significant time and personnel for connection to pumps.
Innovation Solution
A pump manifold system comprising connection blocks, conduits, and a crane system with pivotable cranes, allowing for easy assembly and disassembly, reduced weight, and simplified maintenance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a traditional pump manifold system is used, then pumping operations can be performed, but the system becomes expensive, complex, and heavy
Solution Approach 1:
The pump manifold system is divided into separate connection blocks that can be independently manufactured and assembled. Each connection block serves as a modular unit with specific functions (pump connections, manifold connections, clamping mechanisms), allowing the overall system to be constructed from simpler, less expensive components rather than a single complex manifold structure.
2Weight of moving object
If a traditional pump manifold system is used, then pumping operations can be performed, but the system becomes heavy and difficult to transport
Solution Approach 1:
By segmenting the manifold into separate connection blocks, each block can be manufactured at a lighter weight and transported independently. The modular nature allows for easier handling and assembly on-site, reducing the overall logistical burden compared to transporting and installing a single heavy manifold structure.
Solution Approach 2:
The connection block integrates multiple functions into a single component: pump connections, manifold connections, clamping mechanisms, and mounting features are all combined in one block. This consolidation reduces the total number of separate parts and the overall weight compared to a traditional manifold that would require separate components for each function.
3Productivity
If a traditional pump manifold system is used, then pumping operations can be performed, but installation and maintenance become difficult and time-consuming
Solution Approach 1:
The segmented connection blocks can be pre-assembled and tested independently, then quickly installed by connecting to the manifold. This modular approach eliminates the need for complex on-site assembly of a single large manifold, significantly reducing installation time and requiring fewer personnel.
Solution Approach 2:
The connection block incorporates a clamping mechanism with clamp segments that can be dynamically adjusted and secured to the manifold. This dynamic connection system allows for quick installation and removal of pump connections without permanent fastening, facilitating both initial installation and future maintenance operations.
4Ease of repair
If a traditional pump manifold system is used, then pumping operations can be performed, but maintenance becomes difficult
Solution Approach 1:
The segmented connection blocks can be independently removed and inspected, allowing maintenance personnel to access and service individual blocks without disturbing the entire manifold system. This modular maintenance approach simplifies repair operations and reduces downtime compared to maintaining a integrated manifold structure.
Data Source
AI summary
Aspects of the present disclosure relate to crane systems and pump manifold systems, and related methods, for pumping operations (such as frac operations). In one or more embodiments, a pump manifold system includes a plurality of connection blocks, a plurality of conduits coupled between the plurality of connection blocks, and a crane system. The crane system includes a base, and a first crane coupled to the base and configured to extend relative to a first side of the at least one conduit. The first crane is pivotable relative to the at least one conduit.