Modular Puzzle Blocks With Cushioning for Reconfigurable Surfaces

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Solution Overview

Problem

Existing building methods for furniture, flooring, and wall coverings lack versatility and functionality in terms of shape, size, material, and aesthetic appeal, as they are not suitable for forming modular, puzzle-like structures with adjustable configurations.

Innovation Solution

A modular block building system comprising independent, puzzle-like block members made from various materials such as wood, stone, glass, resin, steel, and rubber, which can be combined using cushioning bases, interlocking mechanisms, and attachment methods like hook and loop fasteners or magnets to form customizable surfaces for furniture, tables, and walls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional building methods are used for furniture and flooring, then structural stability is achieved, but versatility in shape, size, and material configuration is limited

Engineering Contradiction:
Improveversatility in shape, size, and material configurationVSAvoidcomplexity of modular block system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system divides the building surface into independent modular blocks that can be individually selected and arranged. Each block is a self-contained unit with standardized connection features, allowing versatile configuration without requiring complex integrated structures. The segmentation enables mixed-material surfaces and custom patterns while maintaining assembly simplicity through repetition of standard components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular blocks are designed with universal connection features that work across all block types and materials. The same connection mechanism accommodates different shapes, sizes, and materials, allowing a single system to serve multiple functions: flooring, wall cladding, furniture surfaces, and decorative features. This universality reduces overall system complexity despite the variety of applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If fixed-configuration building structures are used, then manufacturing simplicity is maintained, but reconfigurability and adaptability are reduced

Engineering Contradiction:
Improvereconfigurability of block arrangementsVSAvoidsimplicity of manufacturing process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By segmenting the surface into identical or similar modular units with standardized connection interfaces, the system enables reconfigurability without complicating manufacturing. Each block can be manufactured independently using the same processes and tools, maintaining production simplicity while allowing endless arrangement variations. The segmentation creates interchangeability that facilitates both easy manufacturing and flexible reconfiguration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection system incorporates dynamic features that allow blocks to be easily assembled, disassembled, and repositioned. The connection mechanism is designed for simple engagement and disengagement without specialized tools or complex procedures. This dynamic capability enables reconfiguration while maintaining manufacturing simplicity, as the same simple connection features are used in both assembly and disassembly operations.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If rigid attachment methods are used for block members, then structural stability is improved, but comfort and cushioning effect are reduced

Engineering Contradiction:
Improvecomfort through displacement and cushioningVSAvoidstability of block arrangement
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The system employs resilient connection elements that change their mechanical parameters based on applied load. Under normal conditions, the resilient elements maintain blocks in stable positions. When force is applied (such as sitting or walking), the elements compress and allow block displacement, providing cushioning. After load removal, the elements return blocks to their original positions, maintaining stability. This parameter change enables both comfort and stability without compromising either.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The connection system combines rigid and resilient materials to achieve both stability and comfort. Hard components provide structural support and positional stability, while soft resilient components provide cushioning and allow controlled displacement. This composite approach integrates materials with different properties in a single connection assembly, simultaneously achieving block stability and surface comfort without requiring separate systems.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a versatile and functional solution for creating aesthetically pleasing and adaptable surfaces for furniture, tables, and walls, allowing for easy reconfiguration and comfort through displacement and cushioning, while utilizing a range of materials and attachment methods.

Implementation Method 1

Block members are placed adjacently to form or cover the desired object... magnetic... interlocking blocks

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

block members disposed on said base are displaceable when said base is compressed due to a bias applied to said block members

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

attachment and/or securing methods including hook and loop fasteners... and frictional engagement

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8834975B1Independent block building system
Publication Date: 2014.09.16 FRIEDMAN ADAM
  • US8834975B1 patent drawing
  • US8834975B1 patent drawing
  • US8834975B1 patent drawing

AI summary

A modular block system that is aesthetically and functionally versatile by providing a plurality of independent puzzle-like block members to form furniture, table, wall and floor coverings.