Modular Quick Connector Insert for Versatile Fluid Flow Control
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Solution Overview
Problem
Manufacturers of quick connectors face the challenge of producing a wide variety of connectors to accommodate different fluid flow functions, as existing connectors require specific flow control devices to be built into their structure, limiting versatility and efficiency.
Innovation Solution
A modular quick connector design that incorporates a removable flow control insert, such as a float valve, allowing a single connector to perform various fluid flow functions by regulating fluid flow between interior passages through a chamber within the connector.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If flow control devices are built into the structure of the connector, then the connector can perform specific flow functions, but a large variety of connector types must be manufactured to satisfy different fluid flow applications
Solution Approach 1:
The flow control device is segmented from the connector body, allowing it to be removed and replaced independently. The connector body remains a standard unit while different flow control inserts provide various fluid flow functions, eliminating the need to manufacture multiple connector types.
Solution Approach 2:
A single connector body design is made universal by accepting multiple types of flow control inserts. The standardized connector body can perform different fluid flow functions by simply changing the insert, providing multi-functionality without increasing manufacturing complexity.
2Reliability
If different types of quick connectors are manufactured for different fluid flow applications, then specific flow functions can be satisfied, but manufacturing complexity and inventory requirements increase
Solution Approach 1:
By segmenting the flow control function into a separate removable insert, the manufacturer only needs to produce one type of connector body. Different flow functions are achieved by producing different inserts, which simplifies the manufacturing process and reduces production variety requirements.
Solution Approach 2:
The flow control device is extracted from the integrated connector structure and made into a separate component. This allows the connector body to be manufactured once and reused with different inserts, reducing manufacturing complexity while maintaining precise flow control functionality.
Data Source
AI summary
An assembly, connector and process for a quick connector includes a receptacle having first and second interior passages including a chamber in fluid communication between the first and second passages. A flow control insert is installed in the chamber to regulate fluid flow between the first and the second passage.