Modular rack for phytochemical extraction system
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Solution Overview
Problem
Prior art phytochemical extraction system racks are static and non-adjustable, limiting flexibility in rearrangement and often use hangers with loose fasteners that can be lost.
Innovation Solution
A modular rack system composed of interchangeable leg segments and frame portions with compression collets for secure attachment of columns, allowing for customizable width and easy assembly/disassembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a static and non-adjustable rack design is used, then the structure is simple and easy to manufacture, but the flexibility to rearrange columns is limited
Solution Approach 1:
The rack is divided into modular components including vertical legs with multiple mounting levels and horizontal crossbars that can be independently positioned and adjusted. This segmentation allows flexible reconfiguration of columns while maintaining structural integrity, resolving the contradiction between adaptability and complexity.
2Reliability
If hangers with wing-nuts or bolts are used to mount columns, then the columns can be securely attached, but the fasteners can fall on the ground and get lost
Solution Approach 1:
The mounting mechanism integrates the fastening function directly into the rack structure through built-in clamps and securing mechanisms attached to the modular components. This eliminates separate loose fasteners like wing-nuts and bolts, maintaining secure column attachment while preventing fastener loss and simplifying operation.
3Adaptability or versatility
If the rack size and number of columns are fixed, then the manufacturing process is straightforward, but the freedom to rearrange the machine is limited
Solution Approach 1:
The rack employs adjustable and reconfigurable components including movable crossbars, adjustable mounting levels, and interchangeable modular sections. This dynamic design enables flexible rearrangement of columns to accommodate different machine configurations while maintaining manageable manufacturing processes through standardized modular components.
Data Source
AI summary
A modular rack for mounting components of a phytochemical extraction system is described. The module rack includes at least two legs and one or more frame modules that are each at least 2 units in length. Multiple frame modules can be combined to create racks of width N, where N is an integer greater than 2 units in length. Each frame module may also include mounting devices configured to removably attach extraction columns to the frame module.