Modular Rack PDU Modules for Power-Type Swaps Without Downtime

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing power distribution units (PDUs) in data centers and server rooms require time-consuming and disruptive upgrades to change power types, such as switching from single-phase to three-phase power, which can lead to downtime and inefficiencies in managing power distribution and environmental monitoring.

Innovation Solution

A modular power distribution unit (PDU) system that allows for easy replacement of power distribution modules without removing the PDU chassis, combined with a monitoring unit that tracks power consumption and environmental attributes like temperature and humidity, enabling remote monitoring and networked communication to optimize power distribution and alert systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If power distribution units use fixed power types, then power delivery is reliable, but adaptability to different power requirements is poor

Engineering Contradiction:
Improveadaptability to different power typesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The PDU is divided into a chassis and interchangeable power distribution modules. Each module is designed to handle specific power types (single-phase, three-phase delta, three-phase wye), allowing the system to adapt to different power requirements by simply swapping modules rather than redesigning the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The chassis is designed with universal compatibility to accept multiple types of power distribution modules. The standardized interface and mounting mechanism allow a single chassis to perform multiple functions by accommodating different module types, making the system versatile without increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If power distribution units allow easy module replacement, then adaptability improves, but installation complexity increases

Engineering Contradiction:
Improveease of module replacementVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By segmenting the PDU into standardized modules with uniform mounting interfaces, the system enables easy replacement while keeping installation procedures simple and repeatable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of making the entire PDU removable or complex to reconfigure, the invention makes the modules interchangeable while keeping the chassis fixed and simple. This inverts the approach by focusing complexity at the modular level rather than the system level, simplifying overall installation and replacement processes.

Inventive Principle:
Principle #13The other way round (Inversion)

3Extent of automation

If environmental monitoring is added to PDU, then system monitoring capability improves, but device complexity increases

Engineering Contradiction:
Improveenvironmental monitoring capabilityVSAvoiddevice complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The environmental monitoring components (sensors, processors, network interfaces) are merged into the power distribution modules. This integration allows the monitoring functionality to be added without requiring separate standalone monitoring devices, reducing overall system complexity while enhancing automation capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power distribution modules are designed to perform multiple functions: power distribution and environmental monitoring. This multi-functionality allows the system to gain advanced monitoring capabilities without adding separate dedicated monitoring devices, thereby avoiding excessive increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11916358B2Power distribution units for equipment
Publication Date: 2024.02.27 DELL PROD LP
  • US11916358B2 patent drawing
  • US11916358B2 patent drawing
  • US11916358B2 patent drawing

AI summary

In one or more embodiments, a power distribution unit may include: multiple power distribution module (PDM) receptacles, in which each PDM receptacle is configured to receive a PDM along a longitudinal axis of the PDM receptacle and is configured with multiple conductors disposed along a plane orthogonal to the longitudinal axis; first multiple power outlets coupled to a first PDM receptacle of the multiple PDM receptacles, in which the first multiple power outlets are configured to provide first single-phase power to first multiple information handling systems housed by a rack; and second multiple power outlets coupled to a second PDM receptacle of the multiple PDM receptacles, in which the second multiple power outlets are configured to provide second single-phase power to second multiple information handling systems housed by the rack. In one or more embodiments, a monitoring device of the power distribution unit may monitor one or more environmental attributes.