Modular Rack Power Infrastructure with Busbar and BBU

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Solution Overview

Problem

Current power infrastructure in data centers is often customized and expensive, requiring significant time and resources to adapt to changes in server configurations, as it is designed for the entire data center rather than individual racks, leading to inefficiencies and increased deployment times.

Innovation Solution

A scalable and modular rack-level power infrastructure that includes a power distribution unit (PDU) capable of receiving AC power, outputting DC power to a busbar, and incorporating a battery backup unit (BBU) for redundancy, allowing for modular scaling and customization to meet specific rack-server power needs, reducing design and implementation time, and potentially lowering costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the power infrastructure is designed according to the power needs of the entire data center, then the power infrastructure can provide centralized power distribution, but it requires significant time and resources to adapt to changes in server configurations and increases deployment time

Engineering Contradiction:
Improveadaptability to server configuration changesVSAvoiddeployment time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The power infrastructure is segmented into rack-level modular units, each capable of independent operation. This allows individual racks to be configured and deployed independently without affecting the entire data center, enabling faster adaptation to server configuration changes and reducing overall deployment time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular rack-level power infrastructure enables dynamic reconfiguration of power distribution as server needs change. New racks can be added or existing ones modified without requiring centralized reconfiguration, making the system adaptable to changing server configurations while maintaining operational efficiency.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the power infrastructure includes customized elements to meet specific data center operational and environmental parameters, then the power needs can be precisely met, but the customized elements increase deployment time and cost

Engineering Contradiction:
Improvecustomization for specific parametersVSAvoiddeployment cost and time
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The rack-level power modules are designed as universal units that can be configured to meet different operational and environmental parameters through standardized interfaces. This allows the same modular component to serve multiple data center requirements without requiring custom-designed elements, reducing both deployment time and cost while maintaining precision in meeting power needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the power infrastructure is designed for the entire data center rather than individual racks, then centralized power distribution is achieved, but it increases the cost and complexity of the system

Engineering Contradiction:
Improvecentralized power distributionVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system segments power distribution into independent rack-level modules, each with its own power management capabilities. This reduces overall system complexity by distributing intelligence to modular units rather than requiring a complex centralized control system, while still achieving coordinated power distribution across the data center.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables flexible and efficient power management at the rack level, reducing costs and deployment time by allowing for modular scaling and customization, improving power efficiency and reducing the need for external uninterruptible power systems.

Implementation Method 1

The PDU may be coupled to a busbar and output DC power to the busbar

Methodology Applied
Scientific EffectAC to DC conversion:

Implementation Method 2

The BBU element may charge from and discharge to the busbar

Methodology Applied
Scientific EffectBattery charging and discharging: Battery (electricity)

Data Source

PatentUS9642282B2Rack-level scalable and modular power infrastructure
Publication Date: 2017.05.02 DELL PROD LP
  • US9642282B2 patent drawing
  • US9642282B2 patent drawing
  • US9642282B2 patent drawing

AI summary

In accordance with the present disclosure, a scalable and modular rack-level power infrastructure is described. The power infrastructure may include a power distribution unit (PDU), which receives alternating current (AC) power from an external power source. The PDU may be coupled to a busbar and output DC power to the busbar. The busbar may be coupled to a server within a rack-server system and provide DC power to the server. Additionally, the infrastructure may include a battery back-up unit (BBU) element coupled to the busbar. The BBU element may charge from and discharge to the busbar.