Modular Rail Carrier Segments for Gate Drive Systems
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing gate drive systems have rail supports that are difficult to handle, assemble, and transport due to their solid and lengthy nature, making them cumbersome and complex.
Innovation Solution
The rail support is designed as modular units with multiple carrier segments connected via clamp connections and sliding blocks, allowing for easier assembly and transportation, and enabling a stable and secure fixation of the segments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If the rail support is designed as a single solid component, then the connection stability is improved, but the ease of handling and transportation deteriorates
Solution Approach 1:
The rail support is divided into multiple individual support segments that can be transported and handled separately. Each segment contains guide rails for the guide means. The segments are connected via connecting elements with clamping connections to form the complete rail support structure, combining the benefits of modular handling with stable connection.
2Strength
If the rail support is designed as a single solid component, then the structural integrity is improved, but the ease of installation deteriorates
Solution Approach 1:
The rail support is segmented into multiple support segments that can be manufactured and transported independently. The segments are installed separately and connected using connecting elements with clamping connections, simplifying the installation process while maintaining structural integrity through the stable clamping joints.
Solution Approach 2:
The connecting elements feature a dynamic clamping mechanism where T-nuts can be positioned along the rail during installation, then clamped securely when the screw connections are tightened. This allows for flexible positioning during installation followed by a stable fixed connection.
3Stability of the object's composition
If the rail support is designed as a single solid component, then the connection stability is improved, but the transportation complexity deteriorates
Solution Approach 1:
The rail support is divided into multiple support segments that can be packaged separately, reducing transportation complexity. Each segment contains the necessary guide rails and can be handled as a smaller, more manageable unit. The segments are reassembled on-site using connecting elements with clamping connections to restore the complete stable structure.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The invention relates to a gate drive system (1) with a drive (5) which is coupled to a gate via guide elements guided in a rail carrier (4), so that the gate can be moved between a closed position and an open position by means of the drive (5). The rail carrier (4) is multi-part and has several carrier segments (12). The adjacent carrier segments (12) can be connected by clamping connections to connecting elements (13) guided in rails (14).