Modular Rail Vehicle Network with Complementary Electrical Configurations

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Solution Overview

Problem

Existing rail vehicle networks face challenges in scalability and efficient use of traction force to maximize passenger throughput while maintaining optimized mass distribution and simplified manufacturing and maintenance.

Innovation Solution

A modular rail vehicle network composed of pairs of cars with complementary electrical configurations (K1 and K2) that are electrically coupled for high-voltage transmission within each pair, allowing for flexible assembly and homogeneous mass distribution, with each pair being independent for drive and energy supply, and featuring side current collectors and pantographs for efficient energy management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional rail vehicle configurations are used, then manufacturing and maintenance complexity increases with multiple car types, but scalability and mass distribution optimization are limited

Engineering Contradiction:
ImproveScalability of train lengthVSAvoidManufacturing and maintenance complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The train is divided into standardized pairs of carriages (MW K1-MW K2) that can be independently manufactured and assembled. Each pair contains complementary electrical configurations that together form a complete power transmission unit, enabling modular scaling of the overall train length while maintaining uniform manufacturing and maintenance procedures across all pairs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The standardized carriage pairs are designed to be universally applicable in any position within the train formation. Each pair contains all necessary electrical components (power transmission, traction converters, motors) to function independently, allowing any pair to replace another regardless of position, thereby simplifying manufacturing and maintenance while enabling easy scalability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If electrical components are distributed across all cars, then power transmission reliability improves, but system complexity and cable length increase

Engineering Contradiction:
ImprovePower transmission reliabilityVSAvoidElectrical system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrical power transmission system is segmented into independent pairs of carriages, with each pair containing its own complete power transmission infrastructure. This segmentation ensures that power transmission failures in one pair do not affect other pairs, improving overall reliability while containing electrical system complexity within manageable modular units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Complementary electrical configurations (K1 and K2) are merged within each carriage pair to form a complete power transmission system. The high-voltage transmission lines connect specific carriages within each pair, creating self-contained power units that reduce overall system complexity by eliminating redundant cable runs across the entire train while maintaining reliable power distribution.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If homogeneous mass distribution is achieved, then traction efficiency improves, but manufacturing flexibility is reduced

Engineering Contradiction:
ImprovePassenger throughput efficiencyVSAvoidManufacturing flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The train is segmented into standardized carriage pairs with predetermined mass distributions that collectively achieve homogeneous overall mass distribution. Each pair (MW K1-MW K2) is designed with complementary component allocations that balance mass within the pair and across the entire train, enabling efficient traction while maintaining manufacturing flexibility through modular assembly of standardized units.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3202633B1Rail vehicle composite
Publication Date: 2020.07.15 BOMBARDIER TRANSPORTATION GMBH
  • EP3202633B1 patent drawingFigure 1
  • EP3202633B1 patent drawingFigure 2
  • EP3202633B1 patent drawing

AI summary

Rail vehicle assembly (SV1; SV2) composed as follows: EW K1−MW K2−MW K1n−EW K2 where EW is an end car, MW is an intermediate car, K1 represents a first configuration with electrical components (SA, ES, STR, M) for propulsion and/or power supply, and K2 represents a second configuration with electrical components (SA, AUX/Batt, STR, M) for propulsion and/or power supply, n is an integer ≥ 1 such that the rail vehicle assembly has n units [- (MW K2) - (MW K1)], and each character "- " represents a transition (Ü) between the cars such that the rail vehicle assembly is traversable throughout, wherein the rail vehicle assembly is divided into the following pairs of cars: EW K1−MW K2, MW K1−EW K2 and, if n > 1, MW K1−MW K2.