Modular Military Ribbon Holder Segmentation
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Solution Overview
Problem
Conventional military ribbon holders are inflexible and require replacement as the number of ribbons awarded to an individual increases, leading to increased costs and potential damage to the ribbons during rearrangement.
Innovation Solution
A modular military ribbon holder assembly kit that includes racks configured to hold a single ribbon, with connectors allowing easy reconfiguration and addition of new racks without removing existing ribbons, using engagement members and apertures for secure coupling and a pin for attachment to a uniform.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional ribbon holders with fixed-length support channels are used, then they can hold a predetermined number of ribbons, but they lack flexibility to add additional ribbons and require replacement
Solution Approach 1:
The ribbon holder is divided into multiple detachable rack units, each capable of holding one or more ribbons. These racks can be independently added or removed from the connector, allowing the holder to be segmented and reconfigured based on the number of ribbons needed without replacing the entire assembly.
Solution Approach 2:
The ribbon holder transitions from a static, fixed-configuration design to a dynamic, adjustable configuration. The engagement members and apertures enable racks to be easily attached and detached, allowing the structure to adapt its capacity over time as ribbons are awarded.
2Quantity of substance
If ribbon support channels are made longer to accommodate multiple ribbons, then more ribbons can be held initially, but visible portions of the channels become apparent when fewer ribbons are worn
Solution Approach 1:
Instead of using one long visible channel, the support structure is segmented into multiple rack units. Each rack unit is sized to be substantially obscured by a ribbon when present, and only the necessary number of racks are attached to the connector, ensuring no visible support structures regardless of ribbon quantity.
Solution Approach 2:
Each rack unit is designed with specific local dimensions that allow it to be fully obscured by a single ribbon or a portion of multiple ribbons. This local optimization ensures that whichever racks are attached will be completely covered, eliminating visible support channels.
3Ease of manufacture
If fixed-configuration ribbon holders are used, then manufacturing is simpler, but costs increase due to frequent replacements
Solution Approach 1:
The system is segmented into standardized, mass-producible rack units and a connector. Each component can be manufactured independently using simple processes, then assembled as needed. This modular approach maintains manufacturing simplicity while eliminating replacement costs, as racks can be added to the existing connector rather than replacing the entire holder.
Solution Approach 2:
The connector is designed as a universal base that can accommodate multiple rack units and different ribbon configurations. This multi-functional design allows the same connector to serve throughout the wearer's career, accommodating varying numbers of ribbons without requiring replacement of the main housing structure.
4Ease of operation
If ribbons are removed and rearranged on conventional holders, then configuration can be updated, but damage to ribbons may occur
Solution Approach 1:
Racks can be independently detached from the connector without removing ribbons from the racks themselves. This allows the rack positions to be reconfigured while leaving ribbons undisturbed on their racks, eliminating handling damage. The segmented design separates the reconfigurable element (racks) from the fragile element (ribbons).
Solution Approach 2:
The rack acts as an intermediary between the connector and the ribbon. Reconfiguration is achieved by moving or adding racks rather than directly manipulating ribbons. This intermediary approach protects ribbons from direct handling and potential damage during the reconfiguration process.
Data Source
AI summary
A modular military ribbon holder assembly kit includes a rack having a back surface defining a rack length and a rack width; a connector having a connect length and a connector width and being configured to engage a portion of the back surface of the rack, wherein the connector length is less than the rack length and the connector width is less than the rack width; at least two engagement members extending outward from one of the back surface or the connector; and at least two apertures defined by the other of the back surface or the connector.


