Modular Robot Outer Shells for Adaptive Operation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing robot systems lack flexibility and adaptability to varying operational requirements and conditions, with limited modular design and safety features that hinder efficient operation and safety enhancements.
Innovation Solution
A modular robot system design featuring interchangeable outer shells that cover robot structural members, providing functional separation between structural and additional functionalities, with integrated safety and operational adaptation mechanisms, including detection and switching of operating modes based on shell presence.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If robot systems use fixed integrated designs, then structural strength and stability are maintained, but adaptability and flexibility to varying operational requirements are reduced
Solution Approach 1:
The robot system is divided into modular components including interchangeable outer shells, structural members, and functional units that can be independently selected and assembled. This segmentation enables the system to be configured for different operational requirements while maintaining manufacturing simplicity through standardized connection interfaces.
Solution Approach 2:
The patent implements universal connection interfaces and standardized mounting structures that allow the same structural members to support multiple different outer shells and functional configurations. This multi-functionality enables a single base system to serve multiple operational purposes without requiring custom integrated designs for each application.
2Ease of repair
If robot systems lack modular design, then structural integrity is maintained, but ease of repair and component replacement are reduced
Solution Approach 1:
The outer shell and structural members are designed as separate replaceable modules with standardized connection interfaces. This segmentation allows individual components to be easily replaced without affecting the overall structural integrity, as each module maintains the same connection standards and load-bearing characteristics.
Solution Approach 2:
The patent employs standardized connection parameters including统一的 thread specifications, mounting hole patterns, and interface dimensions that remain constant across different components. This parameter standardization ensures that replacement components maintain the same structural integrity and load-bearing capacity as the original components.
3Reliability
If robot systems do not have safety features integrated into structural members, then manufacturing simplicity is maintained, but safety and reliability are reduced
Solution Approach 1:
The patent integrates safety features such as collision detection sensors, overload protection mechanisms, and emergency stop functions directly into the structural members and outer shells. This merging of safety functions with structural components improves reliability while avoiding the need for separate independent safety systems that would increase overall complexity.
Solution Approach 2:
The structural members are designed with self-diagnostic capabilities and automatic safety shutdown functions that detect their own condition and respond without external intervention. This self-service approach to safety reduces the need for complex external monitoring systems while maintaining high reliability.
4Adaptability or versatility
If robot systems use fixed operational modes, then control simplicity is maintained, but adaptability to different operational conditions is reduced
Solution Approach 1:
The robot system incorporates dynamically switchable operational modes that allow the control parameters and functional configurations to be changed during operation. This dynamic adaptability enables the system to respond to varying operational conditions while maintaining simple control through automated mode transitions based on detected conditions.
Solution Approach 2:
The patent implements feedback mechanisms that automatically detect operational conditions and adjust the operational mode accordingly. Sensors monitor system state and environmental conditions, providing feedback to the control system which automatically selects appropriate operational modes, reducing the need for complex manual control while maintaining high adaptability.
Data Source
Figure 1~5
AI summary
The invention relates to a robot system comprising at least one robot structure element (10-16) which connects a robot joint (21-26) and a neighbouring robot joint (21-26) or a neighbouring robot securing or working surface (100, 110) to one another in a bearing manner, and which is at least partially covered by a first outer shell (32, 34A, 34B) fixed to the structure element. The invention also relates to a method for operating the robot system.