Modular Roof Sensor Mounting for Easier Vehicle Sensor Replacement

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Solution Overview

Problem

Existing vehicle sensor attaching structures that integrate all sensors as a non-removable unit complicate maintenance when sensor failures occur, as individual sensors cannot be easily replaced or upgraded.

Innovation Solution

A vehicle sensor attaching structure featuring a common sensor unit fixed to the roof with detachable option sensor units that can be attached on multiple sides, allowing for easy maintenance and sensor exchange, while maintaining structural rigidity and lightweight design through a common and option frame body configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If all sensors are integrated as a non-removable unit on the roof, then the sensor system achieves structural integrity and simplified installation, but maintenance becomes difficult when sensor failure occurs

Engineering Contradiction:
Improvesensor system integrityVSAvoidmaintenance difficulty
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The sensor system is divided into a common sensor unit (fixed to the roof) and detachable option sensor units. This segmentation allows the fixed common unit to maintain structural integrity while the detachable option units can be easily removed and replaced for maintenance, resolving the contradiction between system integrity and ease of repair.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If sensors are made as a non-removable integrated unit, then the overall structure is simplified, but individual sensor replacement and upgrading becomes complex

Engineering Contradiction:
Improvestructure simplificationVSAvoidsensor replacement flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The option sensor units are designed with detachable attachment mechanisms that allow them to be dynamically attached and detached from the common sensor unit. This dynamic design enables simple overall structure while providing flexibility for individual sensor replacement and upgrading without requiring complex disassembly procedures.

Inventive Principle:
Principle #15Dynamics

3Ease of repair

If option sensor units are attached to the right and left of the common sensor unit, then maintenance accessibility is improved, but vehicle width requirements increase

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidvehicle width requirement
Core Design Contradiction:
Ease of repairVSLength of moving object

Solution Approach 1:

The third option sensor unit is attached to the upper side of the common sensor unit and offset to project toward the right or left, utilizing the vertical dimension rather than only horizontal expansion. This dimensional change allows maintenance accessibility while accommodating vehicles with limited width.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11858425B2Vehicle sensor attaching structure
Publication Date: 2024.01.02 TOYOTA JIDOSHA KK
  • US11858425B2 patent drawing
  • US11858425B2 patent drawing
  • US11858425B2 patent drawing

AI summary

A vehicle sensor attaching structure in which a plurality of kinds of external sensors for detecting an external condition of a vehicle is attached on a roof of the vehicle, the vehicle sensor attaching structure including: a common sensor unit that is fixed to the roof of the vehicle and to which at least one kind of the external sensor is attached; and an option sensor unit that is attachable to the common sensor unit in at least two directions of a vehicle left side, a vehicle right side, a vehicle upper side, a vehicle front side, and a vehicle rear side, that is detachably attached to the common sensor unit, and to which at least one kind of the external sensor is attached.