Modular Saddle Design with Removable Anchoring for Easy Assembly

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Solution Overview

Problem

Existing saddles for vehicles are difficult to assemble and modify, with components being hard to replace or change, making them inflexible and prone to damage from vandalism or theft.

Innovation Solution

A modular saddle design featuring a base component and padding component that can be easily assembled and disassembled using removable anchoring means, allowing for quick interchangeability and customization, with the padding component being made of soft materials and having a rigid support layer for enhanced comfort and support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional saddles are made as single-piece integrated structures, then structural strength and stability are improved, but ease of assembly and component replaceability deteriorate

Engineering Contradiction:
Improvestructural strengthVSAvoidease of assembly
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The saddle is divided into separate modular components including a base component, padding component, and accessory components that can be independently manufactured and assembled. The base component has a triangular configuration with attachment points, while the padding component can be detached and replaced. This segmentation allows each component to be optimized independently while maintaining overall structural integrity through the anchoring system.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If traditional saddles are made as single-piece integrated structures, then structural stability is improved, but component replaceability and modification capability deteriorate

Engineering Contradiction:
Improvestructural stabilityVSAvoidcomponent replaceability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The saddle system transitions from a static integrated structure to a dynamic modular system where components can be assembled, disassembled, and reconfigured. The removable anchoring means allows the padding component to be detached and replaced, and accessories can be added or removed based on user needs, while the base component remains stable when assembled.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If removable anchoring means are added to enable modular assembly, then ease of assembly and component replacement are improved, but device complexity increases

Engineering Contradiction:
Improveease of assemblyVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The anchoring function is extracted as a separate removable mechanism from the integrated structure. The base component includes attachment points and the removable anchoring means that can engage with the padding component, allowing assembly and disassembly without complex fastening systems. This extraction enables modular assembly while keeping the overall device relatively simple.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of repair

If modular components with removable anchoring means are used, then ease of repair and cost reduction are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveease of repairVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of repairVSManufacturing precision

Solution Approach 1:

The base component is designed with universal attachment points that can accommodate different padding components and accessories. The removable anchoring means uses standardized engagement features that ensure proper alignment and secure connection. This universality allows for easy replacement of worn or damaged parts while maintaining consistent manufacturing tolerances through standardized interfaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3209541B1Saddle for a vehicle
Publication Date: 2021.12.08 SELLE ROYAL SPA
  • EP3209541B1 patent drawingFigure 1~2
  • EP3209541B1 patent drawingFigure 3~4
  • EP3209541B1 patent drawingFigure 5~6

AI summary

The present invention relates to a support element for the human body, comprising a padding component (3) and a base component or body (2), the base component (2) comprising an upper, in use, surface (2a), as well as a lower, in use, surface (2b), the padding component (3) comprises an upper, in use, surface (3a), and a lower, in use, surface (3b) designed to engage the upper, in use, surface (2a) of the base component (2), the support element comprising removable anchoring means (7, 8, 9, 10) of the base component (2) to the padding component (3).