Modular Compressible Sealing Module for Cable Diameter Adaptation
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Solution Overview
Problem
Existing cable and pipe sealing systems face challenges in adaptability to varying diameters and require lengthy certification processes, leading to increased production costs and time, especially in providing tailor-made solutions for specific applications.
Innovation Solution
A modularized compressible sealing module comprising multiple sub-modules with distinct properties, including removable sheets for diameter adaptation, allows for customization by combining certified sub-modules to meet specific requirements such as fire resistance, electromagnetic shielding, and vibration absorption, reducing production time and costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a single customized sealing module is designed for each specific application, then the sealing performance and adaptability to specific requirements (fire resistance, electromagnetic shielding, etc.) are improved, but the development time and certification process become excessively long and expensive
Solution Approach 1:
The sealing module is divided into multiple independent sub-modules, each with specific certified functions (fire resistance, electromagnetic shielding, vibration absorption, etc.). These pre-certified sub-modules can be selectively combined to create customized sealing solutions without requiring lengthy recertification processes, thus maintaining adaptability while reducing development time.
Solution Approach 2:
The system creates a universal platform of standardized sub-modules that can serve multiple different application scenarios. Each sub-module is designed to perform specific functions that can be universally applied across various sealing requirements, allowing one sub-module to serve multiple purposes in different configurations.
2Adaptability or versatility
If a single customized sealing module is designed for each specific application, then the sealing performance and adaptability to specific requirements are improved, but the production cost increases significantly
Solution Approach 1:
By segmenting the sealing module into standardized sub-modules with common interfaces and manufacturing processes, the production cost is reduced through economies of scale. Each sub-module can be manufactured independently using optimized processes, and the modular design allows for easier assembly and quality control, thereby lowering overall production costs while maintaining customization capability.
3Adaptability or versatility
If removable sheets are provided for diameter adaptation, then the adaptability to various cable or pipe diameters is improved, but the device complexity increases
Solution Approach 1:
The removable sheets provide a dynamic adaptation mechanism where the configuration of the sealing module can be changed by adding or removing sheets to match different cable or pipe diameters. This dynamic adjustability is achieved through simple sheet removal rather than complex mechanical adjustments, maintaining ease of use while providing versatility.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enables faster, less expensive product development and installation, with certified solutions delivered quickly, while enhancing adaptability and performance in sealing various environments.
Implementation Method 1
The seal has a cylindrical compressible body, which is compressed axially between fittings at the opposite ends of the compressible body. By the axial compression the cylindrical body will expand radially both inwards and outwards.
Implementation Method 2
The modules are made of an elastic material e.g. rubber or plastics and are thus compressible.
Implementation Method 3
The sheets adhere strong enough to each other to stay together and at the same time loose enough to enable the sheets to be peeled off from the stack
Data Source
AI summary
A compressible module having an axial groove for localization of a cable or pipe having at least two module sections or submodules having differing physical properties.