Modular Sensor Holder Layout for Fast Neuroimaging Helmet Swaps

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Solution Overview

Problem

The current process of switching sensors between helmets in neuroimaging devices is time-consuming and prone to errors, requiring multiple technicians and hours to ensure accurate sensor placement and orientation, which affects data quality.

Innovation Solution

A helmet system with detachable sensor holders and a flexible substrate that allows for quick and accurate relocation of sensors, ensuring proper orientation and cable management, reducing the time and effort required for sensor swapping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If sensors are manually transferred between helmets using traditional methods, then sensor placement can be adjusted to fit different participants, but the process becomes time-consuming and error-prone

Engineering Contradiction:
Improvehelmet size adjustmentVSAvoidsensor transfer time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The sensor array is segmented into modular sensor holders that can be independently removed and transferred between helmets. Each sensor holder is a discrete unit that can be quickly detached from one helmet and attached to another, eliminating the need for manual sensor-by-sensor transfer and reducing both time and errors in the process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Sensor holders serve as intermediary components between the sensors and the helmets. These holders provide a standardized interface that enables quick transfer of sensors between different helmet sizes while maintaining proper orientation and positioning, thus solving both the adaptability and time loss problems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If sensors are manually transferred between helmets, then different helmet sizes can be accommodated, but the complexity of the transfer process increases

Engineering Contradiction:
Improvehelmet size adjustmentVSAvoidsensor transfer process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sensor holders are designed with universal compatibility across multiple helmet sizes. The same holder design can be transferred from a small helmet to a large helmet without modification, simplifying the transfer process and reducing complexity by eliminating the need for different holder types for different helmet sizes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sensor holders are pre-configured with orientation features and connection mechanisms that automatically ensure correct positioning when attached to a helmet. This preliminary preparation of the holders eliminates the need for complex manual alignment and orientation steps during the transfer process, reducing overall process complexity.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If traditional sensor transfer methods are used, then sensors can be moved between helmets, but accuracy of sensor placement and orientation deteriorates

Engineering Contradiction:
Improvesensor transfer speedVSAvoidsensor placement accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The sensor holders incorporate asymmetric orientation features such as keyed interfaces or asymmetric mounting surfaces that physically prevent incorrect placement. This asymmetric design ensures that sensors can only be attached in the correct orientation, maintaining high placement accuracy while enabling rapid transfer between helmets.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The sensor holders are pre-configured with alignment features and positioning mechanisms that automatically ensure correct sensor orientation during attachment. This preliminary preparation eliminates the need for manual verification and adjustment, maintaining high accuracy while speeding up the transfer process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260060585A1Adjustable sensor layout interface for magnetic field measurements
Publication Date: 2026.03.05 FATHER FLANAGANS BOYS HOME DOING BUSINESS AS BOYS TOWN NAT RES HOSPITAL
  • US20260060585A1 patent drawing
  • US20260060585A1 patent drawing
  • US20260060585A1 patent drawing

AI summary

Neural imaging helmets include the placement of a number of sensors, such as in a sensor array on and around the helmet. The placement and orientation of the sensors puts them close to the participant's head for best neural image capturing. As people's head size and shape varies, moving the sensors from one helmet to another can be onerous. Therefore, connecting the sensors and associated cables together allows for efficient removal and replacement of the sensors and cables. The use of sensor holders connected to another will aid in ensuring proper orientation and location, regardless of the helmet used. This will allow different sized helmets to be readily prepared for use with neural imaging devices.