Modular Steel Separator Support with Concrete Base
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Solution Overview
Problem
Existing separator devices for biogas plants are expensive, immobile, and require complex dismantling and approval processes, making them inefficient for relocation and height adjustment.
Innovation Solution
A modular device comprising a steel framework attached to concrete blocks, allowing easy relocation and height adjustment, with forklift accessibility and removable components, eliminating the need for additional fastening and collision protection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a fixed steel framework is used to support the separator at height, then the separator can be positioned at a predetermined height for gravity feeding, but the device becomes expensive and immobile requiring complex dismantling and approval processes
Solution Approach 1:
The framework is divided into modular steel profile sections that can be independently assembled and disassembled. Each module can be connected to form different heights and configurations, eliminating the need for complex fixed structures while maintaining the separator at the required height for gravity feeding
Solution Approach 2:
The framework transitions from a fixed, immobile structure to a dynamic, reconfigurable system. The modular design with connectable elements allows the framework to be easily assembled, relocated, and disassembled without complex approval processes, while still providing stable support for the separator at predetermined heights
2Reliability
If a fixed steel framework is used to support the separator, then structural stability is achieved, but relocation becomes difficult requiring complex dismantling
Solution Approach 1:
The framework is segmented into standardized steel profile modules that maintain structural integrity through precise connection geometries. These segments can be easily disconnected and reconnected at different locations, providing both stability during operation and flexibility for relocation without complex dismantling procedures
Solution Approach 2:
The modular steel profile elements serve multiple functions: they provide structural support, enable easy assembly and disassembly, allow height adjustment, and facilitate relocation. Each module can be used in various configurations to meet different stability and mobility requirements
Data Source
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AI summary
A device for loading a storage area with a separator (PS), a steel frame (SG) for attaching the separator (PS), and at least one concrete block (BQ) is constructed such that the separator is attached to the steel frame (SG) and the steel frame (SG) is arranged on a concrete block (BQ) such that the legs (B) of the steel frame (SG) encompass at least one concrete block (BQ) on both sides, wherein a control cabinet (SR) is attached to the steel frame (SG) and wherein the steel frame (SG) has forklift pockets (P) for handling with a pallet fork.