Modular Sewer Inspection Apparatus with Interchangeable Sensors

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Solution Overview

Problem

The inspection and measurement of sewer/utility structures are complicated by the dangers of confined space entry and visual obstructions, leading to poor data quality and inaccuracies due to the variety of styles and configurations of these structures.

Innovation Solution

A modular inspection apparatus with an elongated body and protruding gauges that can be mounted on survey leveling rods, featuring a latch mechanism, hinge assembly, and interchangeable attachments like a laser, camera, and luminary for improved visibility and data collection, adaptable to various sewer configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If personnel enter sewer/utility structures for inspection, then direct visual inspection is possible, but safety risks and confined space dangers increase

Engineering Contradiction:
Improveinspection data qualityVSAvoidconfined space entry dangers
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary inspection device that can be lowered into sewer structures via a winch system, allowing inspection without direct personnel entry. The device includes a camera, lighting, and measurement capabilities that transmit data to the surface, serving as a mediator between the inspector and the hazardous environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces manual mechanical inspection methods with automated electronic inspection systems. The device uses motors, sensors, and digital imaging to perform measurements and inspections that would otherwise require manual intervention, reducing human exposure to harmful environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If traditional inspection methods are used in sewer structures, then simplicity is maintained, but visual obstructions and measurement inaccuracies increase

Engineering Contradiction:
Improveinspection system simplicityVSAvoidinspection data accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent combines multiple inspection functions into a single integrated device. The system merges camera imaging, lighting, measurement sensors, and communication capabilities into one unit that can be lowered into the sewer structure, providing comprehensive inspection data without requiring multiple separate equipment pieces.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from two-dimensional visual inspection to three-dimensional spatial measurement capabilities. The device incorporates depth sensors, distance measurement lasers, and positional tracking to provide volumetric and spatial data about the sewer structure, overcoming limitations of traditional flat visual inspection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If standardized inspection equipment is used, then device simplicity is maintained, but adaptability to various sewer configurations decreases

Engineering Contradiction:
Improvedevice simplicityVSAvoidaccommodation of different sewer styles
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent incorporates dynamic, adjustable components in the inspection device. The lighting system can be directed and adjusted, the camera angle is可调, and the measurement sensors can adapt to different distances and orientations, allowing the standardized device to accommodate various sewer configurations and geometries.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent designs a universal inspection platform that can function across multiple sewer types and configurations. The device includes interchangeable attachments, adjustable measurement ranges, and multiple sensing modalities that allow it to adapt to different pipe diameters, materials, and structural configurations without requiring device-specific customization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10443995B2Device for inspecting and measuring sewer/utility structures
Publication Date: 2019.10.15 TURAY SHANE S
  • US10443995B2 patent drawing
  • US10443995B2 patent drawing
  • US10443995B2 patent drawing

AI summary

An inspection apparatus configured to selectively couple to a receiver mount of a survey inspection assembly is disclosed. The inspection apparatus comprises an elongated body extending along a longitudinal axis from a proximal inspection portion to a distal inspection portion. The apparatus further comprises an inspection feature configured to slidably engage the longitudinal axis. The inspection feature is configured to extend a visual reference of at least one measurement reference disposed on the inspection apparatus.