Modular Prefabricated Shed Panels with Quick Assembly Connectors
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Solution Overview
Problem
Conventional detachable sheds are time-consuming to assemble and disassemble, often resulting in interference between panels due to fitting errors, and lack flexibility for expansion or resizing, making them difficult for a single person to assemble and maintain limited structural strength until fully assembled.
Innovation Solution
A shed system featuring pre-assembled wall, roof, and floor panels with quick assembly connectors, allowing for rapid assembly and disassembly, and enabling secure and stable positioning of panels through grooves and screws with nuts, along with flexible waterproof inserts and modular designs for varying dimensions and configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If conventional detachable sheds use connecting members to assemble beams and columns with decorative panels, then the structure can be formed, but the assembly process is time-consuming and results in interference between adjacent panels due to fitting errors
Solution Approach 1:
The shed is divided into modular panels (wall panels, roof panels, floor panels) that are pre-assembled as complete units. Each panel includes its framing members and decorative surfaces already connected, eliminating the need for on-site assembly of individual components. This segmentation allows panels to be manufactured off-site with precise fitting and transported for rapid installation.
Solution Approach 2:
The framing members and decorative panels are pre-assembled and pre-connected into complete panel units before delivery to the installation site. All necessary connections, fasteners, and alignments are established during manufacturing, so that during installation, workers only need to connect the pre-assembled panels together rather than assembling individual components on-site.
2Strength
If conventional detachable sheds assemble the entire framework first, then the overall strength is achieved, but the design is not easily completed by a single person and has limited flexibility for expansion
Solution Approach 1:
The structure is segmented into complete panels that maintain structural integrity as modular units. Each panel is designed to be self-supporting with its internal framing and connections already established, allowing a single person to handle and position entire wall, roof, or floor sections without needing to assemble individual beams and columns on-site.
Solution Approach 2:
The panel design incorporates universal connection features that allow the same panel type to be used in multiple positions and configurations. Panels can be arranged in various patterns and easily expanded by adding more panels to the modular system, providing flexibility for different shed sizes and layouts while maintaining consistent structural strength through standardized connection mechanisms.
3Stability of the object's composition
If conventional sheds use fixed assembly methods, then the structure is stable, but it lacks flexibility when it comes to expanding and resizing of the shed
Solution Approach 1:
The shed structure is designed with dynamic, reconfigurable panel connections that allow the building to be easily modified. Panels can be added, removed, or repositioned at any time while maintaining structural stability through the standardized connection system. This enables the shed to adapt to changing needs for space, configuration, or size without compromising the integrity of the existing structure.
Solution Approach 2:
The standardized panel and connection design allows the same modular components to serve multiple functions and configurations. The universal connection system enables panels to be arranged in various patterns and easily expanded by adding more panels, providing flexibility for different shed sizes and layouts while maintaining consistent structural stability through standardized connection mechanisms.
Data Source
AI summary
A fast assembly and disassembly shed comprises multiple prefabricated wall panels, multiple prefabricated roof panels, multiple prefabricated floor panels, and multiple quick assembly connectors. These prefabricated wall panels can be quickly assembled or disassembled to enclose a space. These prefabricated roof panels can be quickly assembled or disassembled onto the upper edge of the prefabricated wall panels to cover the space. These prefabricated floor panels can be quickly assembled or disassembled onto the lower edge of the prefabricated wall panels. The quick assembly connectors are placed between any two adjacent elements among the prefabricated wall panels, prefabricated roof panels, and prefabricated floor panels to secure their relative positions.