Modular Shelter Panel Connectors for Rapid Rigid Wall Assembly
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Solution Overview
Problem
Existing shelter solutions, whether soft or rigid, fail to provide durability, adaptability, security, and thermal efficiency while being cost-effective, transportable, and easily deployable for utilitarian purposes, especially in areas lacking power and skilled labor.
Innovation Solution
A lightweight modular shelter system using standardized components with retractable connectors, allowing for quick assembly and disassembly without specialized tools or skills, enabling rapid deployment and relocation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If rigid structures are used to provide structural capacity and thermal efficiency, then durability and thermal efficiency are improved, but weight and assembly complexity increase
Solution Approach 1:
The rigid shelter structure is divided into modular panels and components that can be independently manufactured and transported. These segmented units are then assembled on-site using connection mechanisms, allowing the structure to achieve rigidity and structural capacity only when needed, while remaining lightweight during transport and storage.
Solution Approach 2:
The patent employs composite construction combining rigid panel materials with lightweight framing and connection systems. This composite approach allows the structure to achieve necessary structural strength and thermal efficiency through material composition rather than relying solely on heavy traditional rigid materials throughout the entire structure.
2Strength
If rigid structures are used to provide structural capacity and thermal efficiency, then durability is improved, but ease of assembly and relocation deteriorates
Solution Approach 1:
By segmenting the rigid structure into standardized modular panels and components with predetermined connection interfaces, the patent enables straightforward assembly procedures. The segmented design allows unskilled personnel to assemble the structure by simply connecting pre-fabricated units using simple connection mechanisms, eliminating the need for complex assembly skills or specialized tools.
Solution Approach 2:
The modular components and connection mechanisms are pre-fabricated and prepared in advance with all necessary features already integrated. Connection elements are pre-positioned on panels, and all assembly requirements are predetermined, allowing the structure to be assembled rapidly on-site without requiring skilled labor or complex procedures.
3Ease of operation
If standardized modular components are used to enable rapid assembly, then ease of assembly is improved, but structural rigidity and durability deteriorate
Solution Approach 1:
The patent uses composite construction where standardized modular panels incorporate rigid materials and thermal insulation layers combined with lightweight framing. This composite approach maintains structural rigidity and durability while allowing the modules to be easily assembled and disassembled, as the rigidity is provided by the material composition rather than by permanent fixed construction.
Solution Approach 2:
The connection mechanisms incorporate curved or tapered interface geometries that guide assembly and provide automatic alignment. The curved connection surfaces enable simple insertion and locking actions that create rigid joints without requiring complex assembly procedures, thereby maintaining structural stability while preserving ease of assembly.
4Strength
If traditional rigid shelter construction is used to provide durability and security, then structural capacity is improved, but cost and complexity increase
Solution Approach 1:
The shelter is divided into standardized modular panels and components that can be manufactured independently using simple, repeatable processes. This segmentation simplifies manufacturing complexity and reduces costs by allowing mass production of identical units, while the modular assembly provides the necessary structural capacity without requiring complex traditional construction methods.
Solution Approach 2:
The standardized modular components are designed to serve multiple functions simultaneously - providing structural support, thermal insulation, and ease of assembly. The universal connection mechanisms and standardized panel designs eliminate the need for specialized components and skilled labor, thereby reducing overall complexity and cost while maintaining structural capacity.
Data Source
AI summary
A lightweight modular shelter, and method for assembling a shelter. The shelter includes first and second panels and first and second panel connectors. The panel connectors have a panel edge channel operatively connected to sides of the first and second panels, and have a connector plug and a connector socket. The connector plug of the first panel connector is inserted into the connector socket of the second panel connector, such that the first panel and the second panel are operatively connected. The shelter may also include a bottom track, where the first panel, the second panel, the first panel connector, and the second panel connector are mated to the bottom track. Methods include attaching the panels and connectors, along with corner connectors, to the bottom track to form a freestanding structure. Roof panels and connectors and gable panels and connectors may be attached thereto.


