Shelving system
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Solution Overview
Problem
Existing shelving systems using toy construction elements face difficulties in supporting weight due to inadequate coupling mechanisms, often requiring gluing to maintain stability.
Innovation Solution
A shelving system comprising a back panel and block elements with cylindrical protrusions simulating toy construction elements, allowing modular assembly and distribution of weight through a grid system, with a cladding made of materials like Kerrock or Corion for strength and visual modular appearance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If toy construction elements are used to build shelving horizontally, then modular assembly is achieved, but the coupling organs lack clamping effect to support weight
Solution Approach 1:
The shelving system is divided into modular block elements that can be assembled independently, each block functioning as a self-contained unit with standardized coupling interfaces that maintain both ease of assembly and structural strength
Solution Approach 2:
The coupling mechanism is transformed from a simple friction-based connection to a mechanical interlocking system with defined geometric parameters, where protrusions and recesses create positive engagement that can support substantial weight while maintaining modular assembly
2Strength
If gluing is used to strengthen toy construction elements, then weight support capability is improved, but assembly complexity and manufacturing difficulty increase
Solution Approach 1:
The coupling organs are designed to create self-locking mechanical interlocks that automatically engage and secure blocks together through geometric constraints, eliminating the need for external fastening agents or complex assembly procedures
Solution Approach 2:
The chemical bonding mechanism of gluing is replaced with a purely mechanical interlocking system where protrusions fit into recesses, providing equivalent or superior strength without the complexity of adhesive application and curing processes
3Ease of manufacture
If standardized modular units are used, then ease of manufacture is improved, but structural integrity to support weight may be compromised
Solution Approach 1:
The standardized block elements serve multiple functions simultaneously: they provide structural support through their geometry, enable modular assembly through standardized coupling interfaces, and maintain structural integrity through mechanical interlocking, all within a single universal component design
Solution Approach 2:
The block elements utilize composite construction combining rigid materials for structural strength with precisely engineered coupling interfaces, creating a composite system that leverages both standardized manufacturing benefits and enhanced structural integrity through material and geometric optimization
Data Source
AI summary
A shelving system comprising at least one back panel and at least one block element, the back panel comprises a substantially planar surface, and where the at least one block element is mounted on the back panel, wherein the back panel comprises at least two areas, a first area of the at least one back panel comprising protrusions; the protrusions being mutually identical and positioned on the planar surface in grid points of a regular two dimensional grid; and a second area of the at least one back panel comprises the at least one block element, the block element extending in a distance corresponding to one or multiple of a standard module size in a plane parallel to the planar surface of the back panel in two mutually perpendicular directions defined by grid points of a regular two dimensional grid.