Modular Shield Wall Assembly with Interlocking Connectors

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Solution Overview

Problem

Conventional body armor and protective shields are cumbersome, limited in coverage, and difficult to deploy quickly, especially in situations requiring protection for multiple individuals or areas, and often lack practicality for day-to-day use due to their bulkiness and weight.

Innovation Solution

A deployable shield wall assembly comprising a composite structure with graphene and aerogel layers, allowing for easy assembly and disassembly, and a connector arrangement enabling multiple shields to interlock, forming a continuous protective barrier that can be easily transported and deployed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heavy materials such as concrete or hardened steel are used to provide effective protection from bullet penetration, then protection effectiveness is improved, but deployment difficulty and installation complexity increase significantly

Engineering Contradiction:
Improveprotection effectivenessVSAvoiddeployment ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the material parameters by using advanced composite materials (graphene-reinforced polymers, ceramic composites, metal matrix composites) that provide equivalent ballistic protection to heavy materials but with significantly reduced density and weight, enabling easy manual deployment and installation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining multiple materials (graphene, ceramics, metals, polymers) to achieve high strength-to-weight ratio, providing effective bullet penetration resistance while maintaining lightweight construction for easy deployment

Inventive Principle:
Principle #40Composite materials

2Reliability

If protective armor is designed to cover higher risk areas such as head and limbs, then protection coverage is improved, but mobility and comfort deteriorate

Engineering Contradiction:
Improveprotection coverageVSAvoidmobility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The protective system is divided into modular segments (torso shields, limb protectors, headgear) that can be independently worn or combined, allowing users to adjust coverage based on risk levels while maintaining mobility through selective deployment of individual modules

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective armor incorporates dynamic characteristics through flexible composite materials and adjustable modular components that adapt to user movement, providing full coverage when needed while maintaining comfort and mobility during normal activities

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple vests are provided to protect multiple individuals, then protection coverage for groups is improved, but weight and bulkiness increase

Engineering Contradiction:
Improvegroup protection coverageVSAvoidtotal weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The protective system uses modular individual shields that can be independently carried and quickly assembled into group formations, allowing each person to carry only their own lightweight unit while achieving collective protection through strategic positioning and interconnection of multiple modules

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides lightweight, effective protection against projectiles and impacts, allowing for quick deployment and customizable configurations, enhancing mobility and coverage for individuals and areas without the need for heavy, cumbersome materials.

Implementation Method 1

The body comprises a composite structure comprising at least one layer comprising graphene and a second layer comprising an aerogel

Methodology Applied
Scientific EffectGraphene: Graphene

Implementation Method 2

The body comprises a composite structure comprising at least one layer comprising graphene and a second layer comprising an aerogel

Methodology Applied
Scientific EffectAerogel: Aerogels

Data Source

PatentEP3794304B1Protective shield, shield wall and shield wall assembly
Publication Date: 2024.07.03 GRAPHENE COMPOSITES LTD
  • EP3794304B1 patent drawingFigure 1a~1c
  • EP3794304B1 patent drawingFigure 1d
  • EP3794304B1 patent drawingFigure 2

AI summary

A protective shield (100) comprises a body (105) for protecting a user from a projectile or impact, the body comprising a front strike face (110) and an opposing rear face (115); and a connector arrangement (125, 126) provided on the body adapted so as to allow the shield to connect to an adjacent protective shield, wherein the strike face has a perimeter defined by the edges of the strike face; and wherein the connector arrangement is arranged so that an adjacent protective shield can be connected to the connector arrangement with the body of the adjacent protective shield abutting and/or overlapping with the strike face of the protective shield at any point about the perimeter of the strike face.