Modular Space Shuttle Vibration Isolation Device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vibration isolation and damping systems for space shuttles are not modular, requiring redesign for each specific application, limiting flexibility and compatibility with composite materials, and cannot effectively isolate high loads and vibrations across different payloads and space shuttles.

Innovation Solution

A modular device composed of identical elementary unit elements, each featuring a spring component and a damping component joined by preloaded bolts, allowing for customizable stiffness and damping properties, manufactured from composite materials to accommodate various payloads and space shuttle configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a non-modular vibration isolation system is designed for each specific application, then the isolation performance is optimized for that application, but the design complexity and costs increase for every new payload

Engineering Contradiction:
Improvevibration isolation performanceVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into multiple identical elementary unit elements that can be independently designed and manufactured. Each element provides a standardized isolation performance, and multiple elements are assembled together to meet different payload requirements. This segmentation allows the same basic design to be scaled and adapted without redesigning the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elementary unit elements are designed to be universal and interchangeable, capable of being used in various configurations for different payloads and space shuttle applications. The same element design can serve multiple functions and applications by simply changing the number and arrangement of elements, rather than designing a unique system for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a customized vibration isolation system is designed for each payload, then the isolation performance is optimized, but the manufacturing costs and time increase

Engineering Contradiction:
Improvevibration isolation performanceVSAvoidmanufacturing efficiency
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By segmenting the isolation system into identical elementary unit elements, the manufacturing process can be standardized and optimized for mass production of these elements. Once the element design is finalized, multiple units can be manufactured efficiently using the same processes, significantly reducing per-unit costs and manufacturing time compared to customizing entire systems for each payload.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular element design allows for easy replacement and reconfiguration of isolation elements between different payloads. Elements that have completed their service life can be replaced with new identical elements, and the replaced elements can potentially be refurbished or reused in less demanding applications, extending their service life and reducing overall manufacturing costs.

Inventive Principle:
Principle #34Discarding and recovering

3Device complexity

If the isolation system uses fixed configuration elements, then the design is simplified, but the adaptability to different payloads and space shuttles is reduced

Engineering Contradiction:
Improvedesign simplicityVSAvoidpayload adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The isolation system is segmented into standardized elementary unit elements with fixed, simplified internal designs. These identical elements can be easily assembled in different quantities and configurations to adapt to various payload sizes and space shuttle applications. The simplicity of each individual element is maintained while the overall system achieves versatility through modular assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

While each elementary unit element has a fixed configuration, the overall isolation system becomes dynamically adaptable through the flexible arrangement and number of elements. The system can be configured to match different stiffness, damping, and isolation requirements by adjusting the quantity and arrangement of identical elements, providing adaptability without increasing the complexity of individual elements.

Inventive Principle:
Principle #15Dynamics

4Strength

If traditional metallic structures are used for vibration isolation, then the strength is sufficient, but the compatibility with composite material structures is poor

Engineering Contradiction:
Improvestructural strengthVSAvoidcomposite material compatibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The elementary unit elements are designed to be manufactured from composite materials that are compatible with the composite structures commonly used in modern space shuttles and payloads. This material compatibility improves the overall structural integration and performance while maintaining the necessary strength and vibration isolation properties. The composite elements can be directly integrated with composite structures without the interface issues that arise with metallic components.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient dynamic isolation and damping of vibrations across a wide range of payloads and space shuttles, providing adaptable and cost-effective solutions while supporting composite structures, with adjustable stiffness and damping capabilities.

Implementation Method 1

Each of the elementary unit elements comprises a spring component and a damping component

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

Each of the elementary unit elements comprises a spring component and a damping component

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentEP2628682B1Space shuttle damping and isolating device
Publication Date: 2019.05.22 AIRBUS DEFENCE & SPACE SAU
  • EP2628682B1 patent drawingFigure 1a~1b
  • EP2628682B1 patent drawingFigure 1c~2
  • EP2628682B1 patent drawingFigure 3a~4a

AI summary

The present invention discloses a device (10) used for providing dynamic isolation and damping of dynamic vibrations, in a passive way, originated in the launch vehicle of a space shuttle and reaching the payload or satellite. The device (10) comprises a plurality of identical elementary unit elements (20), such that the device (10) is designed in a modular way, allowing the individual modularity of each one of the elementary unit elements (20): therefore, each of the elementary unit elements (20) is tailored and designed individually, and the complete device(10) can be designed for each particular application and payload needed as a function of each of the elementary unit elements (20) allowing an easy design and lower costs, for a wide range of payload applications. Each of the elementary unit element (20) comprises a spring component (11) and a damping component (12), such that the functionalities provided for each component are separate and can be individually tailored, thus providing a device (10) having a wider range of adaptation capabilities.