Modular Sill with Pressure Chambers for ADA Compliance

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Solution Overview

Problem

Low-profile sill assemblies face challenges in achieving effective water penetration resistance while meeting ADA standards, particularly under wind-driven rain conditions.

Innovation Solution

The development of adaptable sill assemblies that utilize threshold inserts and a subsill configuration to create pressure chambers, incorporating weep holes, one-way valves, and drain tubes to enhance water drainage and air pressure control, allowing the sill assemblies to accommodate various door and window types without modification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a low-profile sill assembly is used to meet ADA standards and improve aesthetics, then accessibility and visual appearance are improved, but water penetration resistance deteriorates

Engineering Contradiction:
ImproveaccessibilityVSAvoidwater penetration resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The sill assembly is divided into multiple functional zones: a first zone for water entry and a second zone for water egress. The sill structure includes a first portion extending into the unprotected environment and a second portion extending into the protected environment, creating distinct functional regions that work together to manage water penetration while maintaining low profile height for accessibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A pressure equalization aperture acts as an intermediary element that equalizes air pressure between the first and second zones of the sill assembly. This pressure equalization mechanism enables the low-profile sill to resist wind-driven rain by balancing pressures across the sill structure, preventing water penetration while maintaining accessibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the sill assembly is designed to accommodate various door and window types through interchangeable threshold inserts, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveaccommodation of door and window typesVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sill assembly is designed as a universal base structure that can accommodate multiple door and window types through interchangeable threshold inserts. The main sill body remains unchanged, providing a standardized interface that accepts different threshold insert configurations for swing doors, pivot doors, folding doors, and sliding doors, thereby achieving versatility without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sill assembly is segmented into a permanent base structure and interchangeable threshold inserts. This segmentation allows the majority of the sill assembly to remain simple and standardized while only the threshold insert portion needs to be customized for different door and window types, reducing the complexity burden on the entire system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves water performance, exceeding expectations for ADA-compliant sliding doors and accommodating multiple door and window types, ensuring effective water management and air barrier integrity.

Implementation Method 1

A pressure equalization aperture can equalize air pressure between the first and second zones of the sill assembly.

Methodology Applied
Scientific EffectPressure equalization: Pressure Gradient

Implementation Method 2

The sill assembly can include weep holes and drain tubes to drain water from the sill assembly.

Methodology Applied
Scientific EffectGravity-driven drainage: Gravitation

Data Source

PatentUS11846134B2Modular sill
Publication Date: 2023.12.19 SOLAR INNOVATIONS LLC
  • US11846134B2 patent drawing
  • US11846134B2 patent drawing
  • US11846134B2 patent drawing

AI summary

A sill assembly that can include a sill and one or more threshold inserts. The threshold inserts can cover cavities within the sill. The sill assembly can optionally include a subsill, which can be a separate from or part of the sill. The subsill can include subsill cavities aligned over the sill cavities to form vertically-stacked pressure chambers. These vertically-stacked pressure chambers can include vertically-stacked pressure chambers positioned within the interior of the building, and vertically-stacked pressure chambers positioned within the exterior of the building. The sill assembly is so structured that different door types, such as swing doors, pivot doors, folding doors and/or sliding doors can be accommodated using the same sill and subsill by simply changing the threshold inserts. The sill assembly can have a minimal rise above the floor surface to meet regulatory requirements such as the Americans with Disabilities Act (ADA).