Modular SiP Cellular Assembly for Rapid M2M Sensor Integration

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Solution Overview

Problem

Current machine-to-machine (M2M) communication devices are expensive, time-consuming to develop, and difficult to customize, lacking integration with the latest technological standards.

Innovation Solution

A system-in-package (SiP) cellular assembly featuring a multi-layer printed circuit board with through holes and surface mount connectors, allowing for detachable and reversible connectivity, along with a customizable add-on board for rapid prototyping and integration with various sensors and technologies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional M2M communication devices are used, then connectivity functionality is provided, but development time is excessive and customization is difficult

Engineering Contradiction:
Improvedevelopment speedVSAvoidtime to market
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The device is divided into a base module containing essential connectivity components (cellular radio, GPS, power management) and separate add-on boards for sensors and functionality. This segmentation allows the base module to be pre-certified and reused, while only add-on boards require development and testing, dramatically reducing time to market.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base module is designed as a universal platform that can support multiple different add-on boards through standardized mechanical and electrical interfaces. This multi-functionality allows a single base module to serve various M2M applications by simply changing the add-on board, accelerating development of different products.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional M2M devices are used, then basic connectivity is achieved, but adaptability to different applications and sensors is limited

Engineering Contradiction:
Improvecustomization capabilityVSAvoidintegration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

By separating the device into a fixed base module and configurable add-on boards, the system achieves high adaptability without increasing overall complexity. Each add-on board is a self-contained module with defined interfaces, making integration straightforward despite the variety of possible configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system allows dynamic reconfiguration of functionality by swapping add-on boards based on application requirements. The standardized interfaces enable easy attachment and detachment of different sensor boards, allowing the system to adapt to various applications without redesigning the entire device.

Inventive Principle:
Principle #15Dynamics

3Productivity

If rapid prototyping is enabled through modular design, then development time is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveprototyping speedVSAvoidconnector alignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The standardized universal interfaces are designed with tolerance compensation features that work across different manufacturing batches. The mechanical and electrical interfaces incorporate alignment features and tolerance zones that maintain reliable connections without requiring extremely tight manufacturing tolerances, enabling rapid prototyping while managing manufacturing precision requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11765823B1System-in-package cellular assembly
Publication Date: 2023.09.19 SIGNETIK LLC
  • US11765823B1 patent drawing
  • US11765823B1 patent drawing
  • US11765823B1 patent drawing

AI summary

A system-in-package cellular assembly is disclosed. The assembly may include a main board including a multi-layer printed circuit board. The main board may include one or more through holes and be detachably connectable to an end-product via the one or more through holes and one or more connecting members. The main board may be reversibly, electrically couplable to the end-product via the one or more through holes and the one or more connecting members. The assembly may include an add-on board including one or more through holes and be detachably connectable to the main board via one or more connectors. The add-on board may be reversibly, electrically couplable to the main board via one or more main board surface mount connectors and one or more add-on board surface mount connectors. The add-on board may include at least one of one or more sensors or one or more sensor through holes.