Modular Slide Handling System with Dual Coverslipper Modules

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Solution Overview

Problem

Existing slide handling systems require multiple transfer interfaces, leading to space inefficiency and high susceptibility to faults, and are labor-intensive when switching between different mounting media or cover slips, often necessitating manual handling.

Innovation Solution

A modular system with two module-receiving areas allows for simultaneous operation of multiple modules, such as coverslipper and quality control modules, with independent mounting medium reservoirs and cover slip containers, enabling direct transfer and parallel processing without the need for manual intervention or extensive cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple separate devices are used for slide preparation, treatment, and quality checking, then functional versatility is improved, but device complexity and space requirements increase due to multiple transfer interfaces

Engineering Contradiction:
Improvefunctional versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate devices (coverslipper, treatment device, quality checking device) into a single integrated system with a common housing. The modules are mounted on a shared support plate and connected through a unified transport interface, eliminating the need for multiple external transfer interfaces while maintaining all required functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system employs a universal module design where different functional modules (coverslipper, treatment device, quality checking device) can be mounted on the same support plate and operated within a single system. The transport unit and control system serve all modules universally, allowing one system to perform multiple functions that previously required separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple transfer interfaces are implemented between separate devices, then functional connectivity is improved, but reliability deteriorates due to increased susceptibility to faults

Engineering Contradiction:
Improvefunctional connectivityVSAvoidreliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

By integrating multiple functional modules within a single housing and using a common transport unit, the patent reduces the number of external transfer interfaces. The modules communicate and transfer slides through internal interfaces that are part of the same system, thereby reducing cumulative fault susceptibility while maintaining functional connectivity.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If manual transfer of slides is performed between coverslippers, then operational flexibility is improved, but productivity decreases due to labor-intensive handling

Engineering Contradiction:
Improveoperational flexibilityVSAvoidproductivity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system employs an automated transport unit that automatically transfers slides between modules and positions them for processing. The control system coordinates the transport and module operations without requiring manual intervention, thereby maintaining operational flexibility through programmable control while significantly improving productivity through automation.

Inventive Principle:
Principle #25Self-service

4Reliability

If intensive cleaning of mounting medium reservoir and pump is performed when switching mounting media, then contamination is prevented, but loss of time increases due to cleaning effort

Engineering Contradiction:
Improvecontamination preventionVSAvoidcleaning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system provides separate mounting medium reservoirs for each module-receiving area. When switching between different mounting media, only the specific reservoir associated with that module needs to be changed or cleaned, rather than cleaning a shared reservoir. This segmentation isolates the cleaning requirement to minimal components, preventing contamination while reducing time loss.

Inventive Principle:
Principle #1Segmentation

5Device complexity

If single module-receiving area is used, then device simplicity is improved, but productivity decreases due to sequential processing requirements

Engineering Contradiction:
Improvedevice simplicityVSAvoidthroughput
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system employs a dynamic modular architecture where additional module-receiving areas can be added or activated based on productivity requirements. The transport unit and control system are designed to dynamically coordinate multiple modules operating in parallel, allowing the system to scale from simple single-module operation to complex multi-module parallel processing as needed.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9664701B2System for handling slides having two coverslipper modules
Publication Date: 2017.05.30 LEICA BIOSYSTEMS NUSSLOCH GMBH
  • US9664701B2 patent drawing
  • US9664701B2 patent drawing

AI summary

The present invention relates to a system (10) for handling slides, including a first and at least a second module-receiving area (24 through 28) for receiving at least one module (30, 34) for handling slides each. The first module-receiving area (24) accommodates a coverslipper module (30, 32) for coverslipping thin sections on slides with a mounting medium and a cover slip (48).