Modular Smart Panel Architecture for Scalable Microgrid Power Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The current electrical distribution system and site-level wiring are not well instrumented or controllable, making it difficult to implement sophisticated energy management and adapt to increasing demand from renewable energy sources.

Innovation Solution

A modular architecture for managing site-level electrical power distribution, featuring a customizable smart panel chassis and field-installable hardware modules, along with distributed control loops and wireless communication for enhanced flexibility and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the current distribution system and site-level wiring are used, then the system structure is simple and existing infrastructure is maintained, but the system is not well instrumented and not easily controllable for sophisticated energy management

Engineering Contradiction:
Improveenergy management capabilityVSAvoidsystem instrumentation
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the electrical distribution system into modular components including smart meters, circuit breakers with integrated sensors, and controllable switches. Each module can be independently instrumented and controlled, allowing sophisticated energy management to be implemented by adding intelligent components to existing wiring infrastructure rather than redesigning the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs universal communication protocols and standardized interfaces that allow different devices (smart meters, breakers, switches, renewable energy systems) to interoperate through a common platform. This enables the existing distribution system to be upgraded with energy management capabilities using a unified approach across all components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If net distribution capacity increases to support fully renewable energy sources, then renewable energy integration is enabled, but the current distribution system is not well suited to implement sophisticated energy management

Engineering Contradiction:
Improverenewable energy supportVSAvoidcontrol system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements two-way communication between smart meters, distributed energy resources, and the utility infrastructure. Sensors continuously monitor power flow, voltage, and current, providing real-time feedback that enables automated control algorithms to optimize renewable energy integration, manage load balancing, and maintain grid stability as distribution capacity increases.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamically adjustable control parameters and adaptive algorithms that respond to changing conditions in the distribution system. As renewable energy penetration increases, the system automatically adjusts control strategies, impedance settings, and protection coordination to maintain optimal performance without requiring manual reconfiguration.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If modular architecture with customizable smart panel chassis and field-installable hardware modules is implemented, then scalability and customization are improved, but device complexity increases

Engineering Contradiction:
Improvesystem customizationVSAvoidmodular architecture
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a modular electrical panel system where the chassis is divided into standardized slots that can accommodate different functional modules (smart meters, breakers, switches, renewable energy interfaces). This segmentation allows customers to start with a basic configuration and add specialized modules as needed, achieving customization without requiring a completely complex redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a hierarchical modular architecture where smaller functional modules can be nested within or coordinated with larger system components. For example, smart modules with embedded controllers can be integrated into breaker assemblies, which in turn connect to the panel chassis, creating a nested structure that manages complexity through organized layers of functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20250087974A1Modular architecture for managing site-level electrical power distribution
Publication Date: 2025.03.13 SPAN IO INC
  • US20250087974A1 patent drawing
  • US20250087974A1 patent drawing
  • US20250087974A1 patent drawing

AI summary

A system for managing electrical power distribution for the microgrid at a site includes a customizable modular smart panel chassis and a set of chassis-compatible hardware modules. The chassis is designed to hold the hardware modules, which in turn are connected to circuits. The modules are field-installable and field-replaceable. Accordingly, more modules may be added as more circuits are added and/or as more management capabilities become available. The chassis itself may also be field-customizable, for example extendible in size to accommodate more modules.