Modular SOFC Power Generation System with Gas Turbine

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Solution Overview

Problem

Power generation systems using solid oxide fuel cells (SOFCs) face efficiency decreases when adjusting fuel or air flow rates in response to changing power generation demands, leading to suboptimal power output.

Innovation Solution

A power generation system comprising multiple unit fuel cell modules, a gas turbine, and a control device that adjusts the number of operational fuel cell modules based on required power output, optimizing air and fuel supply lines to maintain high efficiency and stabilize compressed air pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the flow rate of supplied fuel or air is adjusted to match changing power generation demand, then the power generation amount can be adapted to various conditions, but the power generation efficiency of the fuel cell decreases

Engineering Contradiction:
Improvepower generation amountVSAvoidpower generation efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The fuel cell system is divided into multiple independent unit fuel cell modules that can be individually controlled. By selectively operating a specific number of modules based on power demand, the system maintains optimal flow rates in each active module, thereby preserving high power generation efficiency while adapting total output to match various load conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the number of operating unit fuel cell modules based on real-time power generation demand. This dynamic reconfiguration allows the system to maintain optimal operating conditions (flow rates) in each active module while flexibly scaling total power output, thus resolving the contradiction between adaptability and efficiency.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a single large fuel cell operates at variable load, then the system structure is simple, but efficiency is lost when operating away from design point

Engineering Contradiction:
Improvesystem structureVSAvoidpower generation efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

Instead of using a single large fuel cell, the system employs multiple smaller unit fuel cell modules. Each module is designed to operate at its optimal design point, and by activating the appropriate number of modules, the system achieves variable total output while maintaining high efficiency in each active unit. This segmentation approach balances structural complexity with operational efficiency.

Inventive Principle:
Principle #1Segmentation

3Productivity

If compressed air pressure is adjusted to control power output, then power generation amount can be varied, but air supply stability deteriorates

Engineering Contradiction:
Improvepower generation amountVSAvoidcompressed air pressure stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The system controls power output by adjusting the number of active unit fuel cell modules rather than varying compressed air pressure in a single module. This approach keeps the air supply pressure stable for each active module while achieving variable total power generation through modular activation, thus maintaining both productivity flexibility and pressure stability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient power generation by adjusting the number of operational fuel cell modules, maintaining high efficiency and stabilizing compressed air pressure, thereby optimizing power output and extending the lifespan of the system.

Implementation Method 1

A solid oxide fuel cell (hereinafter, referred to as SOFC) is known as a highly efficient fuel cell having a wide range of applications

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

a gas turbine having a compressor and a combustor, a first compressed air supply line supplying compressed air from the compressor to the combustor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a combustor generating combustion gas from exhaust fuel gas exhausted from the SOFC and the compressed air

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10804549B2Power generation system and method for operating power generation system
Publication Date: 2020.10.13 MITSUBISHI POWER LTD
  • US10804549B2 patent drawing
  • US10804549B2 patent drawing
  • US10804549B2 patent drawing

AI summary

Provided are: a power generation system that can generate electric power efficiently with a fuel cell; and a method for operating said power generation system. This power generation system comprises: a fuel cell including a plurality of unit fuel cell modules; a gas turbine; various lines for circulating fuel gas, air, discharged fuel gas, and discharged air between the fuel cell and the gas turbine; and a control device. The control device determines the number of said unit fuel cell modules to be operated on the basis of the required power generation amount, and operates the determined number of said unit fuel cell modules.