Modular Solar Array Mounting for Portable Off-Grid Power

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Solution Overview

Problem

There is a need for a portable, environmentally-friendly electricity generator that can be easily transported and assembled at remote locations without the need for trained installers or expensive power meter installations, as traditional generators are noisy, costly, and generate unwanted exhaust gases.

Innovation Solution

A modular solar panel array system comprising a plurality of solar panel modules with slotted and hooked flanges for vertical stacking, a support structure for overhead mounting, and a power pack for storing and supplying electricity, allowing for easy assembly and disassembly, transportation, and electrical coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional gas-powered generators are used to generate electricity at remote locations, then power generation capability is provided, but noise, exhaust gases, and installation costs increase

Engineering Contradiction:
Improvenoise and exhaust gasesVSAvoidpower generation capability
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent replaces the mechanical combustion-based power generation system with a photovoltaic system that converts sunlight directly into electricity. This substitution eliminates the harmful emissions and noise associated with gas-powered generators while maintaining the ability to generate electricity at remote locations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention extracts and removes the harmful components (combustion engine, fuel tank, exhaust system) from the power generation system, retaining only the essential electricity generation function through solar panels and power pack, thereby eliminating noise and exhaust gases.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If power meters and electrical infrastructure are installed by local electrical companies, then reliable power supply is established, but installation time and labor costs increase

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent divides the power supply system into modular, portable components (solar panels, power pack, cables) that can be independently assembled and deployed without requiring professional electrical infrastructure installation. This segmentation enables rapid setup by non-specialists while maintaining system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention enables end-users to independently assemble and deploy the power generation system without requiring professional electrical installers or complex infrastructure, thereby eliminating installation time delays and labor costs while providing reliable power supply.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If solar panel modules are designed for portability and easy assembly, then transportation and setup become simpler, but structural strength and stability may be compromised

Engineering Contradiction:
Improveassembly easeVSAvoidstructural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent segments the solar power system into standardized modular panels with integrated connection mechanisms. These modules can be easily assembled and disassembled for transportation while maintaining structural integrity through standardized connection points and frames designed for both portability and strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention designs universal connection mechanisms that serve multiple functions: enabling easy assembly and disassembly for portability, providing structural support for panel stability, and ensuring electrical connectivity. This multi-functionality resolves the contradiction between ease of operation and structural strength.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular solar panel array provides a quiet, cost-effective, and environmentally-friendly solution for generating electricity at remote locations, eliminating the need for trained installers and reducing installation expenses by enabling easy setup and use of solar power for various devices.

Implementation Method 1

solar panels mounted centrally thereon

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS10250183B2Modular solar power generator
Publication Date: 2019.04.02 EDMUNDS JOSEPH O
  • US10250183B2 patent drawing
  • US10250183B2 patent drawing
  • US10250183B2 patent drawing

AI summary

A portable, modular solar array. The array includes a support structure configured to support a plurality of solar panel modules in a side-by-side co-planar arrangement. The support structure can be configured to support the modules in an elevated position to provide an overhead structure that shades an underlying area. The solar panel modules include solar panels mounted on a frame in a planar configuration. The frame includes a pair of hooked mounting flanges at a first end and a pair of slotted mounting flanges at a second end that enable mounting of the module between opposing support bars of the support structure. The modules are in electrical communication with a battery for storage of electrical energy generated by the solar panels. The frames and the mounting flanges are further configured to enable stacking of a plurality of the modules for storage or transport.