Solar energy system

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Solution Overview

Problem

Existing solar energy systems with hybrid solar panels face inefficiencies in heat transfer and high installation costs, limiting their market growth and overall efficiency in generating both heat and electricity.

Innovation Solution

The solar energy system incorporates thin, conductive plates with a photovoltaic cell matrix and a fluid channel design that enhances heat conduction and fluid flow, using header assemblies with nozzles for efficient fluid introduction and removal, reducing the need for extensive plumbing and enabling easier panel connection and installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If hybrid solar panels are used for co-generation of electricity and heat, then both electricity and heat can be produced, but the overall thermal efficiency and heat transfer characteristics are insufficient

Engineering Contradiction:
Improvethermal efficiencyVSAvoidheat transfer efficiency
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The panel is divided into distinct functional zones: a photovoltaic layer for electricity generation and a thermal exchange layer with channels for fluid flow. This segmentation allows independent optimization of electrical and thermal performance, with the thermal layer specifically designed to capture and transfer heat efficiently through segmented channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A thermal exchange fluid acts as an intermediary between the solar panel and the heat storage or usage system. The fluid circulates through channels in the thermal layer, absorbing heat from the panel and transporting it to where it is needed, thereby improving overall heat transfer efficiency and reducing thermal losses.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If extensive plumbing is used for feeder pipes and evacuation pipes in hybrid panels, then fluid circulation is achieved, but installation cost and complexity increase significantly

Engineering Contradiction:
Improvefluid circulationVSAvoidplumbing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The thermal exchange channels are integrated directly into the panel structure itself, merging the fluid circulation function with the panel body. This eliminates the need for separate external plumbing systems, as the channels are formed within the panel layers, significantly reducing installation complexity while maintaining reliable fluid circulation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The panel structure serves multiple functions: the thermal layer with embedded channels simultaneously provides structural support, heat collection, and fluid circulation pathways. This multi-functionality reduces the need for additional dedicated plumbing components, simplifying the overall system while ensuring reliable fluid flow for heat exchange.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If conventional PVT panels are used, then heat and electricity generation are achieved, but installation cost remains high due to extensive plumbing requirements

Engineering Contradiction:
Improveenergy generationVSAvoidinstallation cost
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The panel is divided into distinct functional zones: a photovoltaic layer for electricity generation and a thermal exchange layer with channels for fluid flow. This segmentation allows independent optimization of electrical and thermal performance, with the thermal layer specifically designed to capture and transfer heat efficiently through segmented channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thermal exchange channels are integrated directly into the panel structure itself, merging the fluid circulation function with the panel body. This eliminates the need for separate external plumbing systems, significantly reducing installation complexity while maintaining reliable fluid circulation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves thermal efficiency, increases annual electricity production by over 6% compared to conventional systems, and reduces installation costs by simplifying the assembly and connection of solar panels.

Implementation Method 1

The panels comprise photovoltaic cells in conjunction with panels made up of a 'bladder' of thin plates

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

Within the bladder, the fluid is heated as it passes through a channel formed between thin, planar plates

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11870392B2Solar energy system
Publication Date: 2024.01.09 TYLL SOLAR
  • US11870392B2 patent drawing
  • US11870392B2 patent drawing
  • US11870392B2 patent drawing

AI summary

A modular, solar energy system comprising one or more modular solar panels. The solar panels include a pair of general planar, plates that are secured together to form a narrow channel therebetween for the circulation of a liquid. The solar panels have inlet and outlet fluid lines in fluid communication via manifolds with a cold fluid supply line and a warm fluid return line, respectively. The plates are preferably constructed of aluminum and one plate has a photovoltaic cell matrix affixed thereto to face the sun. The plates have dividers or partitions that enhance the heat transfer characteristics with respect to the liquid flowing though the channel between the plates.