Modular Solar Panel Assembly With Integrated Handles
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing solar panel assembly systems are cumbersome and difficult to transport and install, particularly in field-deployable applications, where a simplified and efficient method for assembling and interconnecting solar panels is needed.
Innovation Solution
A modular solar panel assembly system featuring parallel mounting rails, handle members, cross members, and support legs that allow for easy handling and airflow, with optional features like a gutter structure and pressure washing system, enabling the panels to be easily transported, installed, and connected without requiring heavy equipment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If traditional solar panel assembly systems are used, then structural strength is maintained, but transportation and installation become cumbersome and difficult
Solution Approach 1:
The solar panel assembly system is divided into modular components including mounting rails, solar panels, cross members, handle members, and support legs. Each component can be independently manufactured, transported, and assembled, eliminating the need to move heavy complete assemblies and enabling field-deployable installation
2Ease of operation
If handle members are added for easy handling, then ease of operation improves, but device complexity increases
Solution Approach 1:
The handle members are integrated with the mounting rails, forming a unified structural element. The handles are positioned at the ends of the mounting rails and are structurally connected to them, so adding handling capability does not require separate independent components but rather combines functions within existing structural elements
3Strength
If cross members are added for structural support, then strength improves, but device complexity and weight increase
Solution Approach 1:
Cross members are strategically positioned at specific locations along the mounting rails where structural support is most needed, rather than uniformly distributing them. This localized approach provides necessary structural reinforcement while minimizing the total number of components and associated weight
4Power
If solar panels are arranged adjacent to each other, then energy output increases, but airflow for cooling decreases
Solution Approach 1:
The mounting rails and cross members create a three-dimensional framework that allows airflow to pass through multiple levels and directions. The raised positioning of solar panels above the ground and the open framework structure enable cooling air to circulate beneath and around the panels, providing thermal management in the vertical and lateral dimensions while maintaining horizontal energy generation capacity
Data Source
AI summary
A modular solar panel assembly includes a pair of mounting rails that extend parallel to each other along a longitudinal direction. First and second handle members extending laterally between the mounting rails are provided at longitudinal end portions of the mounting rails. One or more cross members that extend laterally between the mounting rails are also provided. A plurality of solar panels are attached to the pair of mounting rails. A gap is defined between each of the handle member and the closest corresponding edge of the plurality of solar panels. A vertical thickness of the first and second handle members is less than a vertical thickness of the pair of mounting rails.