Modular Solar Skid Layout for Off-Grid Power and Weather Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing solar energy solutions lack modular and efficient configurations for off-grid power generation, particularly in environments where traditional installation methods are difficult or undesirable.

Innovation Solution

A modular solar skid system comprising a base, panel support structure, solar panels, and enclosures for batteries and electronics, with optional ballast enclosures, allowing for flexible and efficient energy collection and storage, and enabling communication and power sharing between units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional solar installation methods are used, then solar energy can be collected, but the installation is difficult and not suitable for off-grid environments

Engineering Contradiction:
Improveinstallation easeVSAvoidoff-grid adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The solar energy system is divided into modular skid units, each containing solar panels, enclosures, and support structures as integrated modules. These standardized modules can be easily manufactured and deployed in off-grid environments without complex traditional installation processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The skid module serves multiple functions: it provides structural support for solar panels, houses electrical enclosures, contains ballast for stability, and integrates mounting features. This multi-functional design eliminates the need for separate installation steps for each component

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If solar panels are mounted without enclosures, then the structure is simpler, but protection from harsh weather conditions is reduced

Engineering Contradiction:
Improvestructure complexityVSAvoidweather resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The enclosure is merged with the skid structure to form an integrated protective housing that contains electrical components and provides weather protection. This unified design protects sensitive equipment while maintaining structural integrity in harsh environments

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Electrical enclosures are nested within the skid module structure, with the enclosure positioned inside the protected cavity formed by the skid framework. This nested arrangement provides layered protection for electrical components while maintaining overall structural simplicity

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If modular skid design is implemented, then installation efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveinstallation efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The system is segmented into standardized skid modules with consistent dimensions and interface features. This segmentation enables parallel manufacturing of identical modules, reducing overall manufacturing complexity while improving installation efficiency through rapid deployment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The skid modules use standardized parameters for dimensions, mounting hole patterns, and enclosure specifications. These standardized parameters simplify manufacturing processes while enabling efficient assembly and deployment of multiple identical units

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and environmentally friendly off-grid power generation, with the ability to collect up to 50 kW of solar power, produce AC power, and withstand harsh weather conditions, while allowing for customization and remote monitoring.

Implementation Method 1

at least one solar panel coupled to the panel support structure

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the battery enclosure houses a plurality of batteries

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentUS11444570B2Modular solar skid with enclosures
Publication Date: 2022.09.13 OFFGRID POWER SOLUTIONS LLC
  • US11444570B2 patent drawing
  • US11444570B2 patent drawing
  • US11444570B2 patent drawing

AI summary

A modular solar skid includes a base including a skid, a panel support structure extending from the skid, at least one solar panel coupled to the panel support structure, and at least one enclosure coupled to the skid. The at least one enclosure is located within a cavity defined between the skid and the panel support structure.