Modular Soldering Station Organization and Mobility

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Solution Overview

Problem

Soldering units and tools lack organization and mobility, making them difficult for users to manage effectively during operations.

Innovation Solution

A modular soldering station with a liquid reservoir, solder dispenser, and fluid absorbent medium, along with a pump to dispense liquid onto the absorbent medium, combined with a platform for holding tools and a soldering iron, allowing for reconfiguration and portability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If soldering units and tools are kept separate and unorganized, then individual components remain simple and easy to handle, but organization and mobility are poor, making them difficult to manage during operations

Engineering Contradiction:
Improveorganization and mobilityVSAvoidsystem integration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The soldering station is divided into separate functional modules including a power supply module, a work surface module with tool holders, and a sponge module with liquid reservoir. Each module can be independently assembled, disassembled, and reconfigured, allowing users to organize tools systematically while maintaining ease of handling for individual components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple soldering tools and components are combined into an integrated modular station where the power supply, tool holders, sponge, and liquid reservoir work together as a coordinated system. This merging provides organized storage and mobility while keeping each tool individually accessible and simple to use.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If a modular design with multiple components is implemented, then organization and mobility are improved, but the device complexity increases

Engineering Contradiction:
Improvereconfiguration capabilityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The modular station is designed with universal interfaces and standardized connection points that allow different tool holders, sponges, and power supply configurations to be interchanged. This multi-functionality enables various reconfigurations without adding proportional complexity, as the same basic modules serve multiple potential arrangements and uses.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If traditional soldering units are used without integrated cleaning facilities, then the device structure remains simple, but cleaning of the soldering tip becomes difficult and unsafe

Engineering Contradiction:
Improvecleaning accessibilityVSAvoidsafety risk during cleaning
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The sponge is pre-positioned in its own module with an integrated liquid reservoir and pump system, preparing the cleaning facility in advance. The pump automatically or manually dispenses liquid onto the sponge before the user needs to clean the tip, ensuring cleaning materials are ready and accessible without requiring the user to handle loose liquids or improvised cleaning setups that could be unsafe.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular design enhances organization, mobility, and safety by keeping all necessary tools and components within reach, reducing the risk of accidents and allowing for easy cleaning of the soldering tip, while accommodating left- or right-handed users.

Implementation Method 1

a pump configured to pump liquid contained in the liquid reservoir onto the fluid absorbent medium

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

a second module having a fluid absorbent medium fluidly coupled to the liquid reservoir

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS9687927B2Modular soldering unit
Publication Date: 2017.06.27 GE AVIATION SYSTEMS LLC
  • US9687927B2 patent drawing
  • US9687927B2 patent drawing
  • US9687927B2 patent drawing

AI summary

A modular soldering station includes a first platform having a liquid reservoir and a solder dispenser, a power supply assembled to the first platform and configured to power a soldering iron, and a second platform assembled to one of the first platform or the power supply and having a fluid absorbent medium fluidly coupled to the liquid reservoir.