Modular Interbody Spacer Fluid Passages

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Solution Overview

Problem

Existing interbody spacers for spinal fusion lack effective mechanisms to facilitate the delivery of bone marrow and blood elements rich in mesenchymal or undifferentiated hematologic cells and growth factors, which are essential for bone growth and fusion.

Innovation Solution

The development of an interbody spacer with fluid passages that connect outer apertures on the surface of the spacer to inner apertures within its internal cavity, allowing for the passive or active delivery of beneficial substances such as bone marrow and growth factors into the cavity, where they can integrate with bone graft materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional interbody spacers are used without fluid passages, then the structure is simple and easy to manufacture, but the delivery of bone marrow and blood elements rich in mesenchymal cells and growth factors is ineffective

Engineering Contradiction:
Improvedelivery effectiveness of bone marrow and blood elementsVSAvoidstructure complexity with fluid passages
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The interbody spacer incorporates a porous structure with interconnected pores that allow bone marrow and blood elements to flow through the device. The porous material provides channels for cellular infiltration and transport while maintaining structural integrity, enabling effective delivery of mesenchymal cells and growth factors to the fusion site.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The spacer is divided into multiple regions with different pore sizes and connectivity patterns. The structure includes larger pores for cell infiltration and smaller pores for nutrient transport, creating a segmented architecture that optimizes both mechanical support and biological function for bone fusion.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the interbody spacer includes fluid passages for active delivery, then the delivery of growth factors and cells is enhanced, but the manufacturing complexity increases

Engineering Contradiction:
Improvebone fusion effectivenessVSAvoidmanufacturing difficulty with fluid passages
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The manufacturing process utilizes controlled parameter changes during sintering or forming to create the porous structure. By adjusting temperature, pressure, and material composition parameters, the desired pore architecture is achieved in a single manufacturing step, avoiding complex post-processing of fluid passages.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the interbody spacer uses a porous structure for cell delivery, then the integration with bone graft materials is improved, but the structural strength may be reduced

Engineering Contradiction:
Improvebone integration and stabilityVSAvoidstructural strength of spacer
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The interbody spacer is constructed from composite materials that combine high-strength structural components with porous bioactive regions. The composite structure maintains adequate mechanical strength for load-bearing while providing porous pathways for bone marrow infiltration and bone graft integration, achieving both structural and biological requirements.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances bone growth and fusion by delivering essential cells and growth factors directly to the site of fusion, improving the effectiveness of spinal fusion procedures and promoting better bone integration and stability.

Implementation Method 1

an instrument conduit can be configured to accept a suction device such that a partial vacuum can be present within the internal cavity of the substantially annular body to actively draw the fluid through the plurality of fluid passages

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS12318309B2Modular interbody spacer
Publication Date: 2025.06.03 BALL HIEU
  • US12318309B2 patent drawing
  • US12318309B2 patent drawing
  • US12318309B2 patent drawing

AI summary

An intervertebral spinal spacer system includes a first portion of a modular spacer, the first portion having an upper surface, a lower surface, and an outer surface, and a second portion of the modular spacer, the second portion having an upper surface a lower surface, and an outer surface. The first portion is selectively engageable with the second portion. The first portion and the second portion each define an internal cavity extending from the respective upper surface to the respective lower surface.