Modular Spinal Implant Ring Keyway Interchangeable Heads

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Solution Overview

Problem

Current spinal implant systems for treating spinal disorders lack versatility and stability, particularly in providing multi-axial and uni-axial screw functionality with a single bone fastener, which limits their ability to effectively address various spinal pathologies and alignment issues.

Innovation Solution

A modular spinal implant system featuring a universal pedicle bone screw with a ring and keyway design that allows for interchangeable heads and shafts, enabling both multi-axial and uni-axial screw functionality depending on the selected configuration, thereby providing enhanced stability and adaptability for different spinal conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single bone fastener design is used, then device complexity is reduced, but adaptability to different spinal pathologies and surgical approaches is limited

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The bone fastener is divided into separable components: a shaft portion and a head portion that can be independently selected and combined. This segmentation allows for multiple configuration options (multi-axial and uni-axial screws) while maintaining a relatively simple base design for each component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bone fastener system is designed to perform multiple functions through interchangeable components. The same shaft can be paired with different heads to achieve different screw types (multi-axial or uni-axial), making a single fastener design adaptable to various spinal pathologies and surgical approaches.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple bone fastener types are provided, then adaptability to different spinal conditions is improved, but device complexity and inventory requirements increase

Engineering Contradiction:
ImproveversatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system uses universal components where a single shaft design can be combined with multiple head designs to create different screw types. This allows one bone fastener family to serve multiple functions (multi-axial and uni-axial screw functionality) without requiring entirely separate fastener designs for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The bone fastener system allows dynamic reconfiguration during surgery by enabling the surgeon to select and interchange different head portions on the same shaft based on the specific surgical needs and spinal anatomy, providing flexibility without requiring multiple dedicated fastener types.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10028770B2Spinal implant system and methods of use
Publication Date: 2018.07.24 WARSAW ORTHOPEDIC INC
  • US10028770B2 patent drawing
  • US10028770B2 patent drawing
  • US10028770B2 patent drawing

AI summary

A spinal implant system comprises a plurality of alternate first members. Each of the first members includes an inner surface defining an implant cavity. A second member is configured to penetrate tissue and includes a mating element engageable with a first member such that the second member is interchangeable with the plurality of first members. A first member is selected for connection with the second member to comprise a bone fastener having a selected movement. Fasteners, instruments and methods are disclosed.