Modular Spinal Nucleus Replacement Implants

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Solution Overview

Problem

Existing spinal nucleus replacement implants require large incisions in the annulus, potentially damaging healthy tissue and causing trauma during insertion and implantation.

Innovation Solution

A modular intervertebral prosthesis system with complementarily-shaped components and insertion rods that allow for minimal incision insertion and secure locking within the disc space, enabling articulation between vertebral endplates and minimizing tissue damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single large prosthesis is inserted through a large incision in the annulus, then the prosthesis can be implanted into the disc space, but healthy tissue is damaged and trauma occurs during insertion

Engineering Contradiction:
Improveimplantation processVSAvoidtissue trauma
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The prosthesis is divided into multiple separate components (first component, second component, third component) that can be inserted individually through a smaller incision in the annulus, rather than requiring a single large incision for a complete prosthesis. This segmentation reduces trauma to the annular tissue while still allowing full prosthesis implantation.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If multiple prosthesis components are inserted separately through a small incision, then tissue trauma is minimized, but the components must be precisely assembled and locked together within the disc space

Engineering Contradiction:
Improvetissue traumaVSAvoidcomponent assembly
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The components are designed with nested geometric relationships where the second component fits within or alongside the first component, and the third component completes the assembly. The complementarily-shaped surfaces and slot-rod mechanisms create a nested assembly structure that guides precise positioning and locking of components within the disc space after insertion through a small incision.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The insertion rods serve as intermediary tools that facilitate the insertion and initial positioning of components through the annular incision. The rods with complementarily-shaped surfaces act as mediators that guide the components into their final locked positions within the disc space, enabling precise assembly despite the small access incision.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the prosthesis components have complementarily-shaped surfaces for secure locking, then the assembled prosthesis prevents outward expulsion, but the insertion and assembly process becomes more complex

Engineering Contradiction:
Improveprosthesis retentionVSAvoidcomponent geometry
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The prosthesis components feature asymmetric, complementarily-shaped surfaces including slots and corresponding rods with matching geometries. These asymmetric shapes are designed to fit together in a specific orientation, creating a locked assembly that prevents outward expulsion of the prosthesis from the disc space while maintaining a relatively simple insertion process through the use of guiding insertion rods.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS8292962B2Spinal nucleus replacement implants
Publication Date: 2012.10.23 WARSAW ORTHOPEDIC INC
  • US8292962B2 patent drawing
  • US8292962B2 patent drawing
  • US8292962B2 patent drawing

AI summary

An intervertebral prosthesis implantable within a disc space and disposed between upper and lower vertebral endplates is provided. The prosthesis comprises a plurality of prosthesis components insertable into the disc space, wherein the components have at least one set of complementarily-shaped and sized surfaces, and wherein the at least one set of complementarily-shaped surfaces comprises a slot, and a rod that fits in the slot. A method of implanting an intervertebral prosthesis according to the present invention also is provided.