Modular Staking System for Self-Watering Containers

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Solution Overview

Problem

Existing plant growing systems, such as the Earthbox®, lack an effective staking solution that provides stability and mobility for self-watering containers, particularly for tall plants, while being easy to assemble, disassemble, and transport.

Innovation Solution

A staking system comprising outrigger elements, vertical stakes, connectors, a horizontal stake element, and a rim clamp that securely attaches to the Earthbox® container, offering stability and mobility through casters, with components made from lightweight and durable materials like PVC and injection-molded plastics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a staking system is added to provide stability for tall plants, then plant support stability is improved, but device complexity increases

Engineering Contradiction:
Improveplant support stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The staking system is divided into separate modular components including vertical stakes, horizontal crossbars, outrigger elements, and rim clamps that can be independently assembled and disassembled. This segmentation allows the system to provide stable plant support while maintaining ease of assembly and storage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates adjustable elements such as removable outrigger elements and configurable stake arrangements that allow the structure to be adapted to different plant sizes and container types, providing dynamic stability rather than a fixed complex structure.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the staking system includes outrigger elements and rim clamps for stability, then stability is improved, but ease of operation deteriorates due to assembly complexity

Engineering Contradiction:
ImprovestabilityVSAvoidease of assembly
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The system separates the stabilization function into distinct outrigger elements and rim clamps that attach to specific locations on the container, allowing each component to be independently handled and assembled in a straightforward sequence without complex interdependencies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rim clamps are designed to self-adjust and secure to the container rim through simple clamping action, and the outrigger elements feature self-aligning connection points that facilitate easy attachment of the vertical stakes without requiring precise alignment or complex fastening procedures.

Inventive Principle:
Principle #25Self-service

3Strength

If the staking system uses durable materials like PVC and injection-molded plastics, then strength is improved, but weight increases

Engineering Contradiction:
ImprovestrengthVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The system combines injection-molded plastic components for the stakes and connectors with lightweight PVC materials, creating a composite structure that leverages the strength and durability of molded plastics while incorporating the lightweight and flexible properties of PVC to reduce overall weight.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The use of thin-walled injection-molded plastic components and flexible PVC elements provides sufficient structural strength for plant support while minimizing material quantity and overall weight, allowing the system to be both strong and portable.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of operation

If the system includes casters for mobility, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
ImprovemobilityVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The caster mobility function is merged with the existing outrigger element structure, where the outrigger elements serve dual purposes as both structural support components and mounting bases for the casters. This integration adds mobility functionality without requiring separate complex mounting mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7966768B2Staking system for growing container
Publication Date: 2011.06.28 NOVELTY MANUFACTURING COMPANY
  • US7966768B2 patent drawing
  • US7966768B2 patent drawing
  • US7966768B2 patent drawing

AI summary

A staking system for use with a self-watering growing container includes an outrigger structure at each longitudinal end. Each outrigger structure is mountable on the bottom of the growing container to provide stability. Two vertical stakes are attached to respective outrigger structures. Connectors at the top of each stake thus mount a horizontal stake element between the two connectors. A rim clamp secures the vertical stakes, clamping them on the lip of the plant growing container.