Modular Stamping Device for Variable Thickness Targets
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Solution Overview
Problem
Conventional stamping devices are limited by the thickness of the processing target, as the device cannot secure targets thicker than the distance between the processing tool and the base table, restricting the range of materials that can be stamped.
Innovation Solution
The stamping device features a modular design with a second base member that includes a base table and a detachable base plate, allowing the processing tool to be positioned above the second base member, which can be adjusted to accommodate processing targets of varying thicknesses by attaching or detaching the base plate based on the target's thickness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the processing target thickness is increased, then the range of processable materials is expanded, but the conventional device structure cannot secure the target because the thickness exceeds the distance between the processing tool and the base table
Solution Approach 1:
The base member is divided into a first base member and a second base member that can be detachably attached. The second base member includes a base table and a base plate that can also be detachably attached. This segmentation allows the device to accommodate processing targets of varying thicknesses by adjusting which components are attached, thereby expanding the range of processable material thickness without requiring a completely different device structure for each thickness range.
Solution Approach 2:
The base member components are designed with detachable connections, allowing the structure to be dynamically adjusted based on the thickness of the processing target. Users can attach or detach the base plate and adjust the position of the second base member to match the required working distance, making the device adaptable to different material thicknesses while maintaining a relatively simple overall structure.
2Adaptability or versatility
If a fixed base member structure is used, then the device complexity is minimized, but the adaptability to different processing target thicknesses is limited
Solution Approach 1:
The base member is segmented into detachable components (first base member, second base member with base table, and base plate) that can be selectively assembled. This segmentation provides adaptability to different target thicknesses while keeping each individual component simple, thus not significantly increasing overall device complexity.
Solution Approach 2:
The detachable base member structure serves multiple functions: it can accommodate thin targets, medium-thickness targets, and thick targets by adjusting which components are attached. This multi-functionality is achieved without requiring multiple separate devices, thus maintaining relatively simple device complexity while greatly improving adaptability.
Data Source
AI summary
A stamping device is configured to perform stamping on various processing targets that are significantly different in thickness. The stamping device that forms a stamping indentation on a surface of a processing target includes a processing tool configured to be movable in three axis directions perpendicular to one another, a first base member that supports the processing tool, and a second base member including a securing member configured to secure the processing target, detachably attached thereto and is detachably attached to first base member. The processing tool is located above the second base member.