Modular strap mount for solar panels
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing solar panel mounting systems are expensive to fabricate and time-consuming to install, necessitating a more cost-effective and efficient solution for maximizing power production and ensuring stability and directional orientation.
Innovation Solution
A modular strap assembly system comprising straps with predrilled hole patterns for easy assembly, supported by brackets with top and bottom flanges, and attachable to surfaces using various methods such as nails, adhesive, or welding, allowing for flexible installation on flat or tilted surfaces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional mounting systems (ballast mounts, flush mounts, standing seams mounts, adjustable mounts) are used, then solar panels can be securely mounted on roofs, walls, or ground, but the systems are heavy, expensive to fabricate, and time-consuming to install
Solution Approach 1:
The mounting system is divided into separate modular components: rails that can be individually positioned and strapped that can be independently attached to surfaces. This segmentation allows for faster assembly compared to traditional integrated mounting systems, as each component can be installed separately and adjusted independently to achieve proper panel orientation and stability.
2Reliability
If traditional mounting systems are used, then solar panels can be securely mounted, but the systems are expensive to fabricate
Solution Approach 1:
The system uses simple, inexpensive straps and rails that can be easily manufactured and replaced if needed. The straps serve as temporary but effective fastening elements that hold the panels securely during installation and operation, providing a cost-effective alternative to expensive traditional mounting hardware while maintaining adequate stability.
3Productivity
If modular strap assembly system is used, then fabrication costs and installation time are reduced, but the system must provide adequate stability and directional orientation for solar arrays
Solution Approach 1:
The mounting system incorporates adjustable rails and flexible straps that can be dynamically positioned and secured at various angles and orientations. This dynamic capability allows the system to adapt to different roof pitches and panel orientations while maintaining secure attachment, ensuring both installation efficiency and long-term stability without requiring heavy fixed structures.
Data Source
AI summary
A method and apparatus for mounting a solar collector panel by itself or supported within a frame, to a surface comprising: a strap assembly, a first attachment device attached to and between the panel or frame and the strap assembly; and a second attachment means for attaching the strap assembly to the surface. The strap assembly comprises a plurality of straps attached end to end. The first attachment device could be a bolt, a screw, adhesive, etc. Alternatively, there could be a support between the panel or frame and the strap assembly. The second attachment means may be: a nail, a spike, adhesive, bolting to a stud attached to the surface, welding, ballast, adhesive tape or combinations of these.