Support assembly for a motocondensing unit

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Solution Overview

Problem

Current support assemblies for motocondensing units in commercial or industrial refrigerators require oversized vacuum chambers for helium leak tests, leading to increased costs and potential contamination during testing.

Innovation Solution

A modular support assembly with a first base for the electronic unit and a second base for the mechanical unit, which can be coupled to form a monolithic body, allowing for separate testing and reduced overall size for helium leak testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a single base support assembly is used to hold both mechanical and electronic units, then the relative position between components is stable and they can be handled as a single body, but the entire support assembly must be introduced into the vacuum chamber for testing, requiring oversized dimensions and increasing costs

Engineering Contradiction:
Improverelative position stabilityVSAvoidvacuum chamber size
Core Design Contradiction:
Stability of the object's compositionVSVolume of stationary object

Solution Approach 1:

The support assembly is divided into a first base for the electronic unit and a second base for the mechanical unit, which can be separately tested. Only the second base with the mechanical unit needs to be introduced into the vacuum chamber, reducing the required chamber size while maintaining stable component positioning when assembled together.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a single base support assembly is used, then the components can be handled as a single body, but the cost of vacuum chamber equipment increases due to oversized dimensions

Engineering Contradiction:
Improvehandling as single bodyVSAvoidequipment cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The support assembly is segmented into two separate bases that can be manufactured and tested independently, reducing vacuum chamber equipment costs. The first base with electronic components and the second base with mechanical components can be produced separately and then assembled, maintaining ease of handling as a single body when needed.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the entire support assembly is introduced into the vacuum chamber for testing, then complete system testing is possible, but the vacuum chamber size must be oversized and contamination risk increases

Engineering Contradiction:
Improvesystem testing completenessVSAvoidcontamination during testing
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The testing process is segmented so that only the mechanical unit on the second base needs to be tested in the vacuum chamber for seal integrity. The electronic unit on the first base can be tested separately outside the vacuum chamber, reducing contamination risk while ensuring complete system testing through separate verification of each unit.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If a single base support assembly is used, then component positioning is stable, but the production process requires assembly before testing, increasing production time

Engineering Contradiction:
Improvecomponent positioningVSAvoidproduction time
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The production process is segmented to allow separate assembly and testing of the first base with electronic components and the second base with mechanical components. This enables parallel processing and earlier testing of individual units, reducing overall production time while maintaining stable component positioning when the bases are assembled together.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12305866B2Support assembly for a motocondensing unit
Publication Date: 2025.05.20 CAREL IND SPA
  • US12305866B2 patent drawing
  • US12305866B2 patent drawing
  • US12305866B2 patent drawing

AI summary

Described is a support assembly (1) for a motocondensing unit (M), comprising an electronic unit (Me) and a mechanical unit (Mm). In particular, the support assembly (1) according to the invention comprises: —a first base (10), configured to support the electronic unit (Me) of the motocondensing unit (M), and having a first coupling side part (102); —a second base (20), configured to support the mechanical unit (Mm) of the motocondensing unit (M), and having a second coupling side part (202); wherein said first coupling side part (102) and said second coupling part (202) are configured to be coupled to each other in such a way that, following the coupling of said first coupling part (102) and of said second coupling part (202), the first base (10) and the second base (20) form a monolithic body.