Modular Surgical Enclosure with Sensor-Activated Energy Control

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Solution Overview

Problem

Robotic surgical systems face challenges in efficiently managing energy application to tissue during surgical procedures, particularly in minimizing tissue trauma and optimizing tool activation based on real-time conditions, due to visibility restrictions and the complexity of managing multiple moving parts.

Innovation Solution

A modular surgical enclosure with integrated generators for different energy types, a smoke evacuation module, and a suction/irrigation module, along with a hub that facilitates quick removal and replacement of modules, and a sensor system for automatic activation of surgical tools based on detected conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple surgical tools are mounted to robotic arms, then the versatility of the system is improved, but the complexity of managing multiple moving parts increases

Engineering Contradiction:
ImproveversatilityVSAvoidcomplexity of managing multiple moving parts
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system divides the surgical tool into separate functional modules: a reusable robotic arm and an interchangeable surgical tool assembly. This segmentation allows the complex system to be managed through modular components, where each tool can be independently selected and mounted without affecting the robotic arm infrastructure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The robotic arm is designed with a universal mounting interface that can accommodate multiple different surgical tool types. This multi-functionality allows a single robotic arm structure to perform diverse surgical functions by simply changing the tool assembly, thereby managing complexity through standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If robotic surgical tools are used for minimally invasive procedures, then tissue trauma is reduced, but visibility restrictions make it difficult to manage energy application to tissue

Engineering Contradiction:
Improvetissue traumaVSAvoidvisibility restrictions
Core Design Contradiction:
Object-affected harmful factorsVSDifficulty of detecting and measuring

Solution Approach 1:

The system incorporates sensors within the surgical tool assembly that detect conditions at the tissue interface and provide real-time feedback to the control system. This feedback mechanism enables automatic adjustment of energy application parameters, allowing precise control despite the limited visibility inherent in minimally invasive procedures.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical control of energy application with automated sensor-based control systems. Instead of relying on visual feedback from the surgeon, the system uses electronic sensors to detect tissue conditions and automatically modulates energy delivery, overcoming the visibility restrictions of minimally invasive access.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If manual control of surgical tool activation is used, then clinician control is maintained, but decision-making time increases

Engineering Contradiction:
Improveclinician controlVSAvoiddecision-making time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-configuring sensor thresholds and energy parameters based on the specific surgical tool and procedure type. This preliminary setup allows the automatic activation system to immediately respond to detected conditions without requiring real-time clinician decision-making, thereby reducing decision-making time while maintaining operational ease.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The surgical tool assembly includes self-service automation where sensors automatically detect tissue conditions and trigger appropriate energy application without requiring manual intervention. The system monitors its own state and activates functions based on predefined criteria, maintaining clinician oversight while eliminating delays associated with manual control decisions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11413102B2Multi-access port for surgical robotic systems
Publication Date: 2022.08.16 CILAG GMBH INTERNATIONAL
  • US11413102B2 patent drawing
  • US11413102B2 patent drawing
  • US11413102B2 patent drawing

AI summary

A surgical access system is disclosed including a first robotic arm, a second robotic arm, and a surgical access device. The surgical access device includes an atraumatic outer housing defining an outer perimeter, a first access port including a first seal, a second access port including a second seal, a first docking portion, and a second docking portion. The first access port is configured to receive a first surgical tool and the second access port is configured to receive a second surgical tool. The first robotic arm is configured to be releasably coupled to the first docking portion to define a first remote center for the first surgical tool at the first access port and the second robotic arm is configured to be releasably coupled to the second docking portion to define a second remote center for the second surgical tool at the second access port.