Modular Surgical Hub Drive Systems

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Solution Overview

Problem

Current robotic surgical systems face challenges in efficiently managing and coordinating the use of multiple surgical tools and energy sources during procedures, leading to inefficiencies and potential tissue trauma due to visibility restrictions and complex interactions between moving parts.

Innovation Solution

A modular surgical hub with integrated generator modules and a communication system that allows for quick removal and replacement of energy sources, along with a situational awareness module that synthesizes data to optimize tool activation and reduce tissue trauma.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple surgical tools and energy sources are coordinated during procedures, then surgical functionality is enhanced, but system complexity and potential tissue trauma increase due to visibility restrictions and complex interactions between moving parts

Engineering Contradiction:
Improvesurgical functionalityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The surgical system is divided into separate modular components including a robotic arm with drive system, a detachable surgical tool, and a control system. This segmentation allows each component to be optimized independently while reducing overall system complexity and improving manageability during procedures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The robotic arm and drive system are designed to accommodate multiple different surgical tools through standardized interfaces and coupling mechanisms. This universality enables a single base system to perform various surgical functions by simply changing the attached tool, enhancing versatility without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple surgical tools and energy sources are coordinated during procedures, then surgical functionality is enhanced, but tissue trauma increases due to visibility restrictions and complex interactions between moving parts

Engineering Contradiction:
Improvesurgical functionalityVSAvoidtissue trauma
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The control system incorporates feedback mechanisms that monitor the positions and interactions of multiple surgical tools in real-time. This feedback allows the system to automatically adjust tool movements and energy application to avoid harmful interactions and minimize tissue trauma while maintaining enhanced surgical functionality.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system pre-plans and pre-coordinates the movements and energy application of multiple surgical tools before procedures begin. By anticipating potential harmful interactions between tools and energy sources, the system can pre-adjust trajectories, timing, and power levels to prevent tissue trauma before it occurs.

Inventive Principle:
Principle #9Preliminary anti-action

3Device complexity

If traditional surgical tool management systems are used, then system simplicity is maintained, but procedural efficiency decreases due to visibility restrictions and complex interactions between moving parts

Engineering Contradiction:
Improvesystem simplicityVSAvoidprocedural efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The robotic system incorporates automated tool management capabilities including self-positioning, self-alignment, and automated coordination of multiple tools. This self-service functionality eliminates the need for manual intervention to manage complex tool interactions, thereby improving procedural efficiency without requiring proportionally more complex external control systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11278362B2Surgical instrument drive systems
Publication Date: 2022.03.22 CILAG GMBH INTERNATIONAL
  • US11278362B2 patent drawing
  • US11278362B2 patent drawing
  • US11278362B2 patent drawing

AI summary

A surgical instrument drive system is configured to actuate functions of a surgical end effector. The surgical instrument drive system includes a first rotary input drive gear configured to be driven by a corresponding first rotary output drive gear of a surgical robot interface; a second rotary input drive gear configured to be driven by a corresponding second rotary output drive gear of a surgical robot interface; and a shifter.