Modular Surgical Hub System with Communication Bus

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Solution Overview

Problem

Current surgical systems lack efficient integration of modular components and communication protocols to optimize energy application, tissue handling, and data processing during surgical procedures, leading to inefficiencies and potential complications.

Innovation Solution

A modular surgical hub system that integrates ultrasonic, bipolar, and monopolar energy generators with a smoke evacuation module, facilitated by a communication bus and modular power and communication backplane, enabling interactive communication between modules and reducing entanglement of power, data, and fluid lines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If modular components are integrated with a communication bus and backplane, then device complexity is reduced and ease of operation is improved, but manufacturing precision and assembly reliability require higher standards

Engineering Contradiction:
Improvesystem integration complexityVSAvoidassembly reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The surgical system is divided into modular components (energy generators, smoke evacuation module, etc.) that can be independently manufactured and assembled. Each module connects to the communication bus and power backplane through standardized interfaces, reducing overall system complexity while enabling reliable assembly through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The communication bus and power backplane serve as universal interfaces that multiple different modules can connect to. This standardized universal interface reduces the need for custom wiring and integration for each module, simplifying the overall system while maintaining reliability through consistent connection protocols

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multiple power and data lines are integrated into modules, then ease of operation is improved, but device complexity and assembly difficulty increase

Engineering Contradiction:
Improvemodule installation easeVSAvoidwiring complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Power lines and data communication lines are merged into a single integrated backplane structure. Multiple modules share this common backplane for both power distribution and data communication, eliminating the need for separate wiring harnesses for each function and significantly reducing wiring complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The communication bus and power backplane act as intermediary structures that mediate between the external power source and multiple modules. Instead of directly connecting each module to power and data sources, the backplane serves as an intermediate distribution network, simplifying connections

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the efficiency of energy application to tissue, improves surgical precision, and reduces procedural time by allowing quick removal and replacement of modules, while facilitating data processing and communication to support advanced surgical techniques.

Implementation Method 1

an ultrasonic blade, which generates ultrasonic vibrations

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

generates ultrasonic vibrations in response to receipt of ultrasonic energy

Methodology Applied
Scientific EffectElectromechanical energy transformation: Electromagnetic Induction

Data Source

PatentUS20220370117A1Ultrasonic energy device which varies pressure applied by clamp arm to provide threshold control pressure at a cut progression location
Publication Date: 2022.11.24 CILAG GMBH INTERNATIONAL
  • US20220370117A1 patent drawing
  • US20220370117A1 patent drawing
  • US20220370117A1 patent drawing

AI summary

Surgical instruments and system and methods for using surgical instruments are disclosed. A surgical instrument comprises an end effector comprising an ultrasonic blade and clamp arm, an ultrasonic transducer, and a control circuit. The ultrasonic transducer ultrasonically oscillates the ultrasonic blade in response to a drive signal from a generator. The end effector receives electrosurgical energy to weld tissue. The control circuit determines a resonant frequency measure indicative of a thermally induced change in resonant frequency and a electrical continuity measure; calculates a weld focal point based on the determined measures, controls closure of the clamp arm to vary a pressure applied by the clamp arm to provide a threshold control pressure to the tissue loaded into the end effector, and maintains a gap between the ultrasonic blade and clamp arm at a point proximal to the proximal end of the tissue. Pressure is varied based on corresponding weld focal point.