Modular Theater Flats With Magnetic Connections for Rapid Set Reconfiguration

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Solution Overview

Problem

Existing theater set construction is time-consuming, resource-intensive, and poses safety risks due to the need for frequent rebuilding and disposal, with limited space and time constraints in theater venues.

Innovation Solution

A modular theater flat device comprising aluminum and wood panels secured by magnetic strips and screws, allowing reconfiguration and reuse, with triangular bracing legs for stability and magnets for attaching trim pieces, enabling quick setup and customization of theater settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If traditional theater sets are built and reused, then set durability is improved, but construction time and complexity increase due to frequent rebuilding and disposal

Engineering Contradiction:
Improveset reuse durationVSAvoidconstruction time
Core Design Contradiction:
Duration of action of stationary objectVSLoss of time

Solution Approach 1:

The theater set is divided into modular base components that can be independently assembled and disassembled. Each component includes pre-attached magnetic strips and triangular bracing legs, allowing quick reconfiguration without time-consuming construction processes while maintaining set durability across multiple uses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Magnetic strips are pre-attached to the base components during manufacturing, so that when components need to be assembled, they can be quickly connected through magnetic attraction without requiring additional fastening operations or tools, significantly reducing construction time.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If modular base components are used with magnetic strips, then assembly speed is improved, but structural stability may worsen without additional securing mechanisms

Engineering Contradiction:
Improveassembly speedVSAvoidstructural stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The magnetic strips and triangular bracing legs are merged into a single integrated base component structure. The magnetic strips provide quick assembly capability while the triangular bracing legs simultaneously provide structural stability and floor securing, eliminating the need for separate stabilizing mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base component combines magnetic materials (for attachment) with structural materials (wood or aluminum) in a composite construction. This allows the same component to fulfill both quick assembly and structural stability functions, with the magnetic strips providing rapid connection and the rigid material ensuring structural integrity.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If multiple base components are secured together, then set configurability is improved, but device complexity increases due to multiple connection methods

Engineering Contradiction:
Improveset configurabilityVSAvoidconnection mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The magnetic strips serve multiple functions: they provide the primary connection mechanism between base components, enable easy alignment through magnetic attraction, and allow for both permanent and temporary assembly configurations. This universal connection method simplifies the overall device complexity while maintaining high set configurability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stability of the object's composition

If triangular bracing legs are added to secure base components, then stability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvebase component stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The triangular bracing legs are manufactured as separate attachable components rather than integral parts of the base component. This segmentation allows for simplified manufacturing of each individual leg, which can then be easily attached to the base component through pre-drilled holes or other simple connection methods, reducing overall manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device allows for rapid creation of unique theater sets, saving time and space by providing a reusable, customizable setup that can be tailored to specific needs, enhancing safety and efficiency in set construction.

Implementation Method 1

magnetic strips positioned on the sides. Multiple base components would then be secured together via the magnetic strips

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

at the top and bottom of each base component on a back surface there are positioned magnets to attach trim pieces to the front surface

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS20250243681A1Modular theatre flats device
Publication Date: 2025.07.31 BUTCHER AUSTIN
  • US20250243681A1 patent drawing
  • US20250243681A1 patent drawing
  • US20250243681A1 patent drawing

AI summary

A modular theater flat device is disclosed that allows users to take theater flats apart and reconfigure them. The modular theater flat device comprises a base component that is configured in a rectangular shape that comprise wood panels with an aluminum frame, with magnetic strips and screws positioned on the sides. Multiple base components would then be secured together via the magnetic strips and screws. Each base component also comprises triangular bracing legs that secure the base component to the floor. Further, at the top and bottom of each base component on a back surface there are positioned magnets to attach trim pieces to the front surface. Additionally, the base components can have doors and/or windows cut into them, as needed.