Modular Three-Part Shower Cabin for Aircraft Maintenance Access

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Solution Overview

Problem

Existing aircraft shower cubicles are challenging to assemble and repair due to their two-part design, which requires precise alignment, limits access to technical equipment, and necessitates removal of the entire unit for maintenance, compromising space efficiency and visual aesthetics.

Innovation Solution

A modular shower cubicle with a three-part structure featuring a central part, top part, and bottom part, where technical equipment is assigned to the top or bottom parts, allowing for easier access and repair, and a single cutout in the central part for the fittings unit, enabling precise dimensional accuracy and hiding parting lines for improved aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a two-part design with horizontal seam is used, then assembly is simplified, but visible parting lines disrupt visual aesthetics and assembly precision is compromised

Engineering Contradiction:
Improveassembly complexityVSAvoidassembly precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The shower cubicle is divided into three functional segments (ceiling part with technical equipment, central part with cutout, bottom part with drain) that can be manufactured separately and assembled vertically, eliminating horizontal seams while maintaining manufacturing simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design transitions from horizontal segmentation to vertical segmentation, changing the orientation of parting lines from visible horizontal seams to hidden vertical joints, thereby improving both aesthetics and assembly precision

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If technical equipment is integrated into segments, then space requirements are reduced, but individual component replacement becomes difficult requiring entire cubicle removal

Engineering Contradiction:
Improvespace requirementsVSAvoidcomponent accessibility
Core Design Contradiction:
Area of stationary objectVSEase of repair

Solution Approach 1:

Technical equipment is concentrated in the removable ceiling part, which can be detached independently from the central and bottom parts, enabling easy access and replacement of components without removing the entire shower cubicle

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ceiling part is designed as a dynamic, removable component rather than a fixed integration, allowing flexible access to technical equipment for maintenance and repair operations

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If fittings unit position is predetermined by parting line, then manufacturing is simplified, but design flexibility and adaptability are reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfittings unit positioning flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The fittings unit is positioned in the central part as a separate element independent of segment boundaries, allowing flexible positioning at standardized heights (e.g., door handle height) without being constrained by horizontal parting lines

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The central part serves as a universal mounting location for the fittings unit, accommodating various configurations and positions without requiring changes to the overall structure or manufacturing process

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2179923B1Modular shower cabin for airplanes
Publication Date: 2020.01.08 LUFTHANSA TECHNIK AG
  • EP2179923B1 patent drawingFigure 1
  • EP2179923B1 patent drawingFigure 2
  • EP2179923B1 patent drawingFigure 3

AI summary

The invention relates to a modular shower cubicle for aircraft with an integrable fittings unit (6) and integrated technical equipment, such as a water drain (15), lighting, a ventilation device, oxygen masks or the like, wherein - the shower cubicle has a central part (2) in in which an entry area formed by a cutout (5) and a receptacle for the fittings unit (6) are provided, - and the shower cubicle has a ceiling part (4) adjoining the central part (2) at the top and a ceiling part (4) adjoining the central part (2) at the bottom subsequent bottom part (3), - and the technical equipment is assigned to the top part (4) and/or the bottom part (3).