Modular Tool Storage Carriage for Accessible Machine Tool Setup
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Solution Overview
Problem
Existing tool storage systems in machine tools, such as press brakes, often lead to disorganization and safety hazards due to frequently used tools being stored haphazardly on bending aids or support arms, restricting their use and creating operational inefficiencies.
Innovation Solution
A modular tool storage device with a movable carriage and module carrier that can be slid along a guide rail, featuring adjustable pockets, a foldable storage table, and a height-adjustable attachment for tool storage, allowing flexible and secure storage of tools without interfering with machine operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If tools are stored on bending aids or support arms to keep them within easy reach, then operator accessibility is improved, but safety is compromised and the bending aids/support arms can no longer be used for their intended purpose
Solution Approach 1:
The tool storage function is segmented from the bending aids and support arms, placing tools in a separate storage device mounted on the guide rail. This separation allows the bending aids to perform their intended function while tools remain accessible through the dedicated storage unit.
Solution Approach 2:
A new intermediary structure (tool storage device with carriage and module carrier) is introduced between the operator and the tools. This mediator provides safe tool storage while maintaining accessibility, eliminating the need to place tools directly on bending aids.
2Ease of operation
If tools are stored haphazardly on bending aids to save additional trips, then operator convenience is improved, but the bending aids are restricted or made impossible to use
Solution Approach 1:
The system segments tool storage from the bending aids, creating a dedicated storage space that does not interfere with the bending aids' functionality. The module carrier can be configured with or without slides, providing flexibility while maintaining bending aid usability.
Solution Approach 2:
The tool storage device is designed as a universal solution that can accommodate various tool types and configurations. The module carrier serves multiple purposes: storing tools, providing workspace with foldable table, and maintaining compatibility with different machine configurations.
3Ease of operation
If tools are placed on company-specific supply trolleys and tables, then tool accessibility is improved, but production organization deteriorates due to mess and safety hazards
Solution Approach 1:
The tool storage function is extracted from temporary locations like trolleys and tables, and integrated into a permanent, organized structure mounted on the machine. This extraction eliminates the mess and safety hazards associated with ad-hoc tool placement while maintaining accessibility.
Solution Approach 2:
A structured intermediary system (tool storage device with organized pockets and module carrier) replaces the chaotic arrangement on trolleys and tables. This mediator provides a stable, organized framework for tool storage that maintains production order while ensuring tool accessibility.
Data Source
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AI summary
The invention relates to a tool storage device (200) for a machine tool (100), having a tool storage unit (210) that can be mounted displaceably on a guide rail (140) of the machine tool (100) and is designed to receive non-mounted tools (130) for the machine tool (100).