Modular Tool Tray Panels for Custom Tool Placement
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Solution Overview
Problem
Existing tool trays are fixed-sized and lack the ability to configure specific tool placement and size/shape to accommodate all tools needed for a task, making it difficult to keep track of tools and ensure they are not left at the work site.
Innovation Solution
A modular tool tray organizer composed of rectilinear-shaped base panels with connection projections and sockets that allow panels to be interconnected, forming a customizable tray base with tool holders and a perimeter wall, enabling secure organization and carrying of tools.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If fixed-sized carrying trays are used, then the tray structure is simple and easy to manufacture, but the tray cannot be configured to specific sizes or shapes to accommodate all tools needed for a task
Solution Approach 1:
The tray is divided into multiple individual base panels that can be separately assembled and configured. Each panel is a discrete unit with connection projections and sockets, allowing the tray to be segmented into different sizes and shapes by varying the number and arrangement of panels, thus achieving adaptability without requiring entirely different fixed designs for each configuration
Solution Approach 2:
The base panels are designed with universal connection features (projections and sockets) that allow the same panel design to be used in multiple configurations. The standardized interface enables panels to function in various positions and arrangements, making the basic panel design multi-functional and adaptable to different tray size and shape requirements
2Adaptability or versatility
If fixed-sized carrying trays are used, then the manufacturing process is simple, but the tray cannot be customized to specific locations for tool placement to help keep track of tools
Solution Approach 1:
The tray is segmented into individual base panels that can be manufactured using the same simple process, then assembled in different configurations. This segmentation allows tool placement customization at the assembly stage rather than requiring complex custom manufacturing for each tray design, maintaining manufacturing simplicity while achieving placement flexibility
Solution Approach 2:
The connection projections and sockets are pre-formed during standard panel manufacturing, preparing the panels for flexible assembly. This preliminary preparation of connection features allows panels to be quickly assembled into customized configurations with specific tool placements without requiring complex post-manufacturing operations
3Adaptability or versatility
If modular base panels with connection projections and sockets are used, then the tray can be configured to specific sizes and shapes, but the assembly process requires pressing adjacent panels together to engage connections
Solution Approach 1:
The connection system incorporates a tongue with a flexible juncture that allows dynamic engagement during assembly. The tongue can flex to accommodate the pressing action required to engage the socket, and once engaged, provides a secure mechanical lock. This dynamic flexibility during assembly makes the pressing operation feasible while maintaining a rigid, stable connection in the final assembled state
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular design allows for customizable tray configurations to fit specific tools and sizes, ensuring tools are organized and easily transported, reducing the likelihood of tools being left behind.
Implementation Method 1
the tongue is connected to the body portion at a flexible juncture with the body portion, the tongue flexing at the flexible juncture to engage the hollow, thereby to place the at least one first projection into locking relationship with the at least one first socket
Data Source
AI summary
A modular tool tray organizer is composed of a plurality of rectilinear shaped base panels, each having side edges and a top surface. At least one first connection projection projects from at least a first side edge and at least one first socket is formed in at least a second side edge for receiving the at least one first connection projection of an adjacent base panel to form a flat base for the tray of a desired size and shape.