Modular Track Hanger for Quiet, Fast Curtain Changes

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Solution Overview

Problem

Existing curtain hanging systems in healthcare environments are difficult to dismount, labor-intensive, noisy, and rarely changed or laundered due to the complexity and noise associated with metal hangers, leading to potential bacterial transfer between patients and practitioners.

Innovation Solution

A modular track hanger system with a detachable hook, extension, and base member, featuring barbed surfaces for easy mounting and dismounting, and a silicon-coated track for quiet operation, designed for use with drop ceilings, allowing for quick and single-person changes of curtains.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional metal hangers are used for curtains, then the curtains can be securely mounted, but the dismounting process becomes labor-intensive and noisy

Engineering Contradiction:
Improveease of dismountingVSAvoidlabor intensity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The hanger is divided into multiple detachable components including a head portion, body portion, and curtain attachment portion. This segmentation allows the curtain to be easily removed from the hanger body without requiring labor-intensive disassembly of the entire mounting system, directly addressing the ease of operation and productivity contradiction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hanger incorporates a movable or flexible component that enables dynamic adjustment during mounting and dismounting operations. This dynamic feature allows for smoother operation and reduced effort during curtain removal, improving ease of operation while maintaining secure mounting when installed.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If traditional metal hangers are used for curtains, then the curtains can be securely mounted, but the operation becomes noisy

Engineering Contradiction:
Improvequiet operationVSAvoidmounting security
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The hanger utilizes composite construction combining metal components with polymer or plastic elements. The polymer portions reduce noise during operation while the metal components maintain structural strength and secure mounting capability, effectively resolving the contradiction between quiet operation and mounting security.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If curtains are frequently changed and laundered, then bacterial transfer is reduced, but the mounting and dismounting process becomes more time-consuming

Engineering Contradiction:
Improvebacterial transferVSAvoidtime for changing curtains
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The hanger design incorporates pre-assembled components and features that facilitate rapid curtain attachment and detachment. The detachable nature of the hanger components allows for quick curtain changes without requiring time-consuming disassembly procedures, enabling frequent laundering to reduce bacterial transfer while minimizing time loss.

Inventive Principle:
Principle #10Preliminary action

4Strength

If complex mounting systems are used, then curtains can be securely mounted, but the dismounting process becomes difficult

Engineering Contradiction:
Improvemounting securityVSAvoiddifficulty of dismounting
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The mounting system is segmented into modular components that can be easily detached from one another. This segmentation maintains secure mounting when assembled while enabling simple dismounting by separating the components, directly resolving the contradiction between mounting security and ease of dismounting.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11154153B2Hangable apparatus and systems and methods therefor
Publication Date: 2021.10.26 MEDLINE INDUSTRIES
  • US11154153B2 patent drawing
  • US11154153B2 patent drawing
  • US11154153B2 patent drawing

AI summary

A track hanger (100) includes a hook (103) and an extension (104), a base member (1160), and a key (403). The key is detachable from the hook, and the base member is detachable from the extension. The key can include a first major surface (401) and a second major surface (402). The first major surface can define one or more barbs (404) that facilitate one-way insertion of the key into a track (106).