Modular Turf System with Segmented Base for Easy Repair
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Solution Overview
Problem
Traditional synthetic turf installations are time-consuming, labor-intensive, inflexible, and difficult to install in specific locations, with limited access for cleaning or repairs, requiring the entire carpet to be replaced when damaged.
Innovation Solution
A modular turf system comprising customizable, self-contained sections with a base structure and attached synthetic turf, allowing easy installation, replacement, and cleaning, with smooth edges for seamless abutment and excellent drainage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If rolls of synthetic turf are spread out over the base layer and seamed together to form one continuous carpet-like layer, then the turf covers the entire area uniformly, but the installation becomes time-consuming and labor-intensive
Solution Approach 1:
The patent divides the continuous turf carpet into separate modular sections, each with predetermined dimensions. These sections are installed individually rather than as one large continuous piece, reducing the time and labor required for seaming and anchoring while maintaining uniform coverage across the entire area.
2Area of stationary object
If rolls of synthetic turf are spread out and seamed together to cover the entire area, then complete coverage is achieved, but the installation becomes difficult to anchor and seam within specified location parameters
Solution Approach 1:
The turf system is divided into discrete modular sections that can be easily maneuvered, positioned, and anchored within specific location parameters. Each section is independently installable, making it much easier to work within constrained spaces and achieve precise placement compared to handling large rolls of continuous turf.
Solution Approach 2:
The patent introduces modular sections with standardized dimensions that can be arranged in a grid-like pattern across the installation area. This dimensional approach allows for systematic placement and anchoring, transforming the complex task of installing continuous turf into a simpler process of positioning discrete units.
3Area of stationary object
If uniform rolls of turf are used for installation, then complete coverage is achieved, but the design becomes inflexible and impractical for particular uses in particular locations
Solution Approach 1:
The turf system is segmented into modular sections that can be individually configured to match specific design requirements and location constraints. This allows for flexible arrangements that can adapt to various shapes, sizes, and functional needs while still achieving complete coverage of the installation area.
Solution Approach 2:
The modular design allows the turf system to be dynamically configured for different applications and locations. Each section can be positioned and oriented to optimize performance for particular uses, whether for sports fields, playgrounds, or other specialized applications, providing design flexibility that uniform rolls cannot offer.
4Area of stationary object
If the entire carpet of synthetic turf is installed as one continuous layer, then complete coverage is achieved, but cleaning under the turf or making repairs becomes impossible
Solution Approach 1:
The continuous turf carpet is divided into separate modular sections that can be independently removed, accessed, and reinstalled. This segmentation allows for easy cleaning underneath each section and facilitates repairs without requiring removal or replacement of the entire turf installation.
5Area of stationary object
If the entire carpet of synthetic turf is installed as one continuous layer, then complete coverage is achieved, but replacing worn or damaged areas requires replacing the entire carpet or large sections
Solution Approach 1:
The turf system is divided into discrete modular sections, allowing individual replacement of only the worn or damaged sections rather than the entire carpet. This significantly reduces material waste and replacement costs while maintaining complete coverage of the installation area.
Data Source
AI summary
The present subject matter relates to a method and system for synthetic turf and the installation thereof. Modular turf sections are formed by attaching a turf section to a corresponding base structure of any desired size and shape. The base structure has a smooth top surface and smooth edges, and can be cut to any desired shape, angle or cutout. The base structure may include a PVC flushing system. The modular turf sections are laid side by side to cover a surface having any size and shape. The modular turf sections are portable and can be individually lifted after having been installed, thereby allowing for cleaning, repair and/or access under one or more selected modular turf sections, or for the replacement of selected modular turf sections which become worn or damaged.